TM2182 - John Deere 9560STS, 9660STS, 9760STS and 9860STS Combines Diagnosis and Test Service Manual

Illustrated Factory Diagnostic, Operation and Test Service Manual for John Deere Combines 9560 STS, 9660 STS, 9760 STS and 9860 STS (North American)

This manual contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

Language: English
Format: PDF, 6181 pages

Covered models:
  9560STS
  9660STS
  9760STS
  9860STS

Contents:

  Foreword
  General
    Safety
    Combine and Component Identification
    General Specifications
    Diagnostic and Testing Procedures
  Diagnostic Trouble Codes
    Accessing Diagnostic Trouble Codes and Addresses
    A00 - Engine Control Unit Diagnostic Trouble Codes
    C00 - Armrest Control Unit Diagnostic Trouble Codes
    C03 - Cornerpost Control Unit Diagnostic Trouble Codes
    Calibration Error Codes
    E00 - Tailings Master Sensor Diagnostic Trouble Codes
    E01 - Header Control Unit Diagnostic Trouble Codes
    E02 - Right Control Unit Diagnostic Trouble Codes
    E03 - Left Control Unit Diagnostic Trouble Codes
    E04 - Left Control Unit 2 Diagnostic Trouble Codes
    E05 - Left Control Unit 3 Diagnostic Trouble Codes
    E13 - Control Unit E13 Diagnostic Trouble Codes
    E14 - Control Unit E14 Diagnostic Trouble Codes
    E15 - Control Unit E15 Diagnostic Trouble Codes
    ECU - Engine Control Unit Diagnostic Trouble Codes
    GREENSTAR Display Warning Messages and Fault Codes
    GREENSTAR Data Card Warning Messages
    GREENSTAR Mobile Processor Warning Messages
    GREENSTAR Moisture Sensor Diagnostic Trouble Codes
    HARVEST DOC Warning Messages
    Control Unit SSU Last Exit Codes
    Control Unit SSU Diagnostic Trouble Codes
    LCR - StarFire Receiver 300 Diagnostic Trouble Codes
    STARFIRE Receiver (iTC and 3000) Diagnostic Trouble Codes
    STARFIRE Receiver Warning Messages
    Terrain Compensation Module Fault Codes
    UIM - External Display Codes
    VTi - GREENSTAR Display 2100/2600
  Observable Symptoms
    Engine System
    Air Intake and Cooling Systems
    Electrical
    Power Train System
    Four Wheel Drive System
    Brake System
    Hydraulic System
    Main Gearcase System
    Steering System
    CLIMATRAK System
    Separator System
  Engine System
    General Information
    Test Procedures and Adjustments
    Engine Type Identification
    Engine Diagnostics - Type A
    Engine Diagnostics - Type B
    Engine Diagnostics - Type C
    Engine Diagnostics - Type D
    Component Identification and Location
  Air Intake and Cooling Systems
    General Information
    Test Procedures and Adjustments
    Air Intake System Type Identification
    Air Intake System Diagnostics - Type A
    Air Intake System Diagnostics - Type B
    Air Intake System Diagnostics - Type C
    Engine Cooling System Type Identification
    Engine Cooling Package Diagnostics - Type A
    Engine Cooling Package Diagnostics - Type B
    Engine Cooling Package Diagnostics - Type C
    Component Identification and Location
  Electrical System
    How To Use This Diagnostic Information
    Accessing Diagnostic Trouble Codes and Addresses
    Calibration Procedures
    Diagnostic Trouble Codes, Warning Messages and Fault Codes
    Diagnostic Addresses By Controller
    Machine Setting Addresses
    Active Header Height Control Type Identification
    Active Header Height Control Diagnostics - Type A
    Active Header Height Control Diagnostics - Type B
    Active Header Height Control Diagnostics - Type C
    Active Header Height Control Diagnostics - Type D
    Active Header Height Control Diagnostics - Type E
    Active Header Height Control Diagnostics - Type F
    Alternator and Battery Type Identification
    Alternator and Battery Diagnostics - Type A
    Alternator and Battery Diagnostics - Type B
    Alternator and Battery Diagnostics - Type C
    Armrest Control Unit - Overall Type Identification
    Armrest Control Unit - Overall Diagnostics - Type A
    Armrest Control Unit - Overall Diagnostics - Type B
    Auxiliary Power Strip Outlet Diagnostics
    Backup Alarm Type Identification
    Backup Alarm Diagnostics - Type A
    Backup Alarm Diagnostics - Type B
    CAN Bus Type Identification
    CAN Bus 1 Diagnostics - Type A
    CAN Bus 1 Diagnostics - Type B
    CAN Bus 2 Diagnostics
    Chopper Raise/Lower Diagnostics
    Cleaning Fan Speed Adjust Diagnostics
    CLIMATRAK ype Identification
    CLIMATRAK Diagnostics - Type A
    CLIMATRAK Diagnostics - Type B
    CLIMATRAK Diagnostics - Type C
    COMFORT COMMAND eat Diagnostics
    CONTOUR MASTER Automatic Tilt Diagnostics
    CONTOUR MASTER Manual Tilt Type Identification
    CONTOUR MASTER Manual Tilt Diagnostics - Type A
    CONTOUR MASTER Manual Tilt Diagnostics - Type B
    Control Unit E13 - Overall Diagnostics
    Control Unit E14 - Overall Diagnostics
    Control Unit E15 - Overall Diagnostics
    Control Unit SSU - Overall Diagnostics
    Cornerpost Control Unit - Overall Diagnostics
    Cornerpost - Chaffer Position Diagnostics
    Cornerpost - Cleaning Fan Speed Diagnostics
    Cornerpost - CONTOUR MASTER ilt Position Diagnostics
    Cornerpost - Deck Plate Spacing Diagnostics
    Cornerpost - Draper Frame Float Pressure Diagnostics
    Cornerpost - Engine Hourmeter Diagnostics
    Cornerpost - Engine Speed Type Identification
    Cornerpost - Engine Speed Diagnostics - Type A
    Cornerpost - Engine Speed Diagnostics - Type B
    Cornerpost - Engine Speed Diagnostics - Type C
    Cornerpost - Engine Speed Diagnostics - Type D
    Cornerpost - Engine Temperature Type Identification
    Cornerpost - Engine Temperature Diagnostics - Type A
    Cornerpost - Engine Temperature Diagnostics - Type B
    Cornerpost - Engine Temperature Diagnostics - Type C
    Cornerpost - Engine Temperature Diagnostics - Type D
    Cornerpost - Feeder House Speed Diagnostics
    Cornerpost - Fuel Gauge Type Identification
    Cornerpost - Fuel Gauge Diagnostics - Type A
    Cornerpost - Fuel Gauge Diagnostics - Type B
    Cornerpost - Ground Speed Diagnostics
    Cornerpost - HYDRAFLEX ressure Diagnostics
    Cornerpost - Separator Hours Diagnostics
    Cornerpost - Sieve Position Diagnostics
    Cornerpost - Threshing Clearance Diagnostics
    Cornerpost - Threshing Speed Type Identification
    Cornerpost - Threshing Speed Diagnostics - Type A
    Cornerpost - Threshing Speed Diagnostics - Type B
    Deck Plate Adjustment Type Identification
    Deck Plate Adjustment Diagnostics - Type A
    Deck Plate Adjustment Diagnostics - Type B
    Delayed Power Type Identification
    Delayed Power Diagnostics - Type A
    Delayed Power Diagnostics - Type B
    DIAL-A-SPEED iagnostics
    Draper Speed Adjustment Diagnostics - Type Identification
    Draper Speed Adjustment Diagnostics - Type A
    Draper Speed Adjustment Diagnostics - Type B
    Draper Cutterbar Tilt Adjustment Diagnostics Type Identification
    Draper Cutterbar Tilt Adjustment Diagnostics - Type A
    Draper Cutterbar Tilt Adjustment Diagnostics - Type B
    Draper Frame Float Pressure Adjustment Diagnostics
    Electric Fuel Pump - Type Identification
    Electric Fuel Pump Diagnostics - Type A
    Electric Fuel Pump Diagnostics - Type B
    Engine Compartment Relay Panel Type Identification
    Engine Compartment Relay Panel Diagnostics - Type A
    Engine Compartment Relay Panel Diagnostics - Type B
    Engine Control Unit - Overall Type Identification
    Engine Control Unit - Overall Diagnostics - Type A
    Engine Control Unit - Overall Diagnostics - Type B
    Engine Control Unit - Overall Diagnostics - Type C
    Engine And Fuel Control Type Identification
    Engine and Fuel Control Diagnostics - Type A
    Engine and Fuel Control Diagnostics - Type B
    Engine and Fuel Control Diagnostics - Type C
    Engine and Fuel Control Diagnostics - Type D
    Feeder House Reverse Diagnostics
    Four Wheel Drive Diagnostics
    Glow Plug Diagnostics
    GreenStar Data Card Type Identification
    GreenStar Data Card Diagnostics - Type A
    GreenStar Data Card Diagnostics - Type B
    GreenStar Display Type Identification
    GreenStar Display Diagnostics - Type A
    GreenStar Display Diagnostics - Type B
    GreenStar Display Diagnostics - Type C
    GreenStar Documentation Type Identification
    GreenStar Documentation Diagnostics - Type A
    GreenStar Documentation Diagnostics - Type B
    GreenStar Documentation Diagnostics - Type C
    GreenStar External Display Control Diagnostics
    GreenStar Mass Flow Sensor Diagnostics
    GreenStar Mobile Processor Diagnostics
    GreenStar Moisture Sensor - Type Identification
    GreenStar Moisture Sensor Diagnostics - Type A
    GreenStar Moisture Sensor Diagnostics - Type B
    GreenStar RTK Type Identification
    GreenStar RTK Diagnostics - Type A
    GreenStar RTK Diagnostics - Type B
    GreenStar RTK Diagnostics - Type C
    GreenStar StarFire Type Identification
    GreenStar StarFire Diagnostics - Type A
    GreenStar Starfire Diagnostics - Type B
    GreenStar StarFire Diagnostics - Type C
    GreenStar StarFire Diagnostics - Type D
    GreenStar StarFire Diagnostics - Type E
    GreenStar StarFire Diagnostics - Type F
    GreenStar StarFire Diagnostics - Type G
    GreenStar Steering - Auto Type Identification
    GreenStar Steering - Auto Diagnostics - Type A
    GreenStar Steering - Auto Diagnostics - Type B
    GreenStar Steering - Auto Diagnostics - Type C
    GreenStar Steering - Auto Diagnostics - Type D
    GreenStar Steering - Auto Diagnostics - Type E
    GreenStar Steering - Auto Diagnostics - Type F
    GreenStar Steering - Manual Diagnostics
    Header Control Unit - Overall Type Identification
    Header Control Unit - Overall Diagnostics - Type A
    Header Control Unit - Overall Diagnostics - Type B
    Header Engage Diagnostics
    Header Identification Diagnostics
    Header Raise/Lower Diagnostics
    Horn Diagnostics
    HYDRAFLEX ressure Adjustment Diagnostics
    Hydrostatic Drive Control Diagnostics - Auto Feed Rate
    Hydrostatic Drive Control Diagnostics - Manual
    Left Control Unit - Overall Diagnostics
    Left Control Unit 2 - Overall Diagnostics
    Left Control Unit 3 - Overall Diagnostics
    Left Control Unit - Control Relay Board Link Type Identification
    Left Control Unit - Control Relay Board Link Diagnostics - Type A
    Left Control Unit - Control Relay Board Link Diagnostics - Type B
    Lighting System - Overall Diagnostics
    Lighting System - Daytime Running Lights Diagnostics
    Lighting System - Dome Light Diagnostics
    Lighting System - Exit Lighting Diagnostics
    Lighting System - Field Lights Type Identification
    Lighting System - Field Lights Diagnostics - Type A
    Lighting System - Field Lights Diagnostics - Type B
    Lighting System - Field Lights Diagnostics - Type C
    Lighting System - Hazard/Turn Lights Diagnostics
    Lighting System - Marker Lights Diagnostics
    Lighting System - Panel Lights Diagnostics
    Lighting System - Rear Discharge Lights Diagnostics
    Lighting System - Road Lights Diagnostics
    Lighting System - Engine Service Lights Diagnostics
    Lighting System - Gullwing Door Service Lights Type Identification
    Lighting System - Gullwing Door Service Lights Diagnostics - Type A
    Lighting System - Gullwing Door Service Lights Diagnostics - Type B
    Lighting System - Shoe Service Lights Type Identification
    Lighting System - Shoe Service Lights Diagnostics - Type A
    Lighting System - Shoe Service Lights Diagnostics - Type B
    Lighting System - Side Finder Lights Diagnostics
    Lighting System - Stubble Lights Diagnostics
    Lighting System - Unloading Auger Light Diagnostics
    Mirrors - Heating Diagnostics
    Mirrors - Adjustment Type Identification
    Mirrors - Adjustment Diagnostics - Type A
    Mirrors - Adjustment Diagnostics - Type B
    Multifunction Control Handle Diagnostics
    Quick-Stop Diagnostics
    Radio System Diagnostics
    Reel Fore/Aft Resume Diagnostics
    Reel Fore/Aft Type Identification
    Reel Fore/Aft Adjustment Diagnostics - Type A
    Reel Fore/Aft Adjustment Diagnostics - Type B
    Reel Fore/Aft Adjustment Diagnostics - Type C
    Reel/Fore Aft Adjustment Diagnostics - Type D
    Reel Raise/Lower Resume Diagnostics
    Reel Raise/Lower Type Identification
    Reel Raise/Lower Diagnostics - Type A
    Reel Raise/Lower Diagnostics - Type B
    Reel Raise/Lower Diagnostics - Type C
    Reel Raise/Lower Diagnostics - Type D
    Reel Raise/Lower Diagnostics - Type E
    Reel Raise/Lower Diagnostics - Type F
    Reel Raise/Lower Diagnostics - Type G
    Reel Raise/Lower Diagnostics - Type H
    Reel/Belt Speed Adjust Diagnostics
    Remote Shoe Adjust - Chaffer Diagnostics
    Remote Shoe Adjust - Sieve Diagnostics
    Right Control Unit - Overall Type Identification
    Right Control Unit - Overall Diagnostics - Type A
    Right Control Unit - Overall Diagnostics - Type B
    Road/Field System Diagnostics
    Row Guidance Diagnostics
    Separator Engage Diagnostics
    Spreader Speed Adjust Diagnostics
    Start Aid Type Identification
    Start Aid Diagnostics - Type A
    Start Aid Diagnostics - Type B
    Starting Motor System Type Identification
    Starting Motor System Diagnostics - Type A
    Starting Motor System Diagnostics - Type B
    Tailings Monitor System Diagnostics
    Threshing Clearance Adjust Diagnostics
    Threshing Speed Adjustment Type Identification
    Threshing Speed Adjustment Diagnostics - Type A
    Threshing Speed Adjustment Diagnostics - Type B
    TOUCHSET ombine Adjust Diagnostics
    Unloading Auger Engage Diagnostics
    Unloading Auger Fold Diagnostics
    Unloading Auger Swing Type Identification
    Unloading Auger Swing Diagnostics - Type A
    Unloading Auger Swing Diagnostics - Type B
    Variable Speed Feeder House Type Identification
    Variable Speed Feeder House Diagnostics - Type A
    Variable Speed Feeder House Diagnostics - Type B
    VISIONTRAK iagnostics
    Warning Display Panel - Overall Diagnostics
    Warning - Clean Grain Elevator Speed Diagnostics
    Warning - Conveyor Auger Speed Diagnostics
    Warning - Discharge Beater Speed Diagnostics
    Warning - Engine Air Filter Plugged Type Identification
    Warning - Engine Air Filter Plugged Diagnostics - Type A
    Warning - Engine Air Filter Plugged Diagnostics - Type B
    Warning - Engine Air Filter Plugged Diagnostics - Type C
    Warning - Engine Air Filter Plugged Diagnostics - Type D
    Warning - Engine Oil Pressure Type Identification
    Warning - Engine Oil Pressure Diagnostics - Type A
    Warning - Engine Oil Pressure Diagnostics - Type B
    Warning - Engine Oil Pressure Diagnostics - Type C
    Warning - Engine Oil Pressure Diagnostics - Type D
    Warning - Engine Speed Type Identification
    Warning - Engine Speed Diagnostics - Type A
    Warning - Engine Speed Diagnostics - Type B
    Warning - Engine Speed Diagnostics - Type C
    Warning - Engine Speed Diagnostics - Type D
    Warning - Engine Temperature Type Identification
    Warning - Engine Temperature Diagnostics - Type A
    Warning - Engine Temperature Diagnostics - Type B
    Warning - Engine Temperature Diagnostics - Type C
    Warning - Engine Temperature Diagnostics - Type D
    Warning - Feed Accelerator Speed Diagnostics
    Warning - Grain Tank Full Type Identification
    Warning - Grain Tank Full Diagnostics - Type A
    Warning - Grain Tank Full Diagnostics - Type B
    Warning - Hydraulic Oil Temperature Diagnostics
    Warning - Hydrostatic Charge Pressure Diagnostics
    Warning - Low Fuel Diagnostics
    Warning - Main Gearcase Filter Restricted Diagnostics
    Warning - Main Gearcase Pressure Diagnostics
    Warning - Main Gearcase Temperature Diagnostics
    Warning - Parking Brake Diagnostics
    Warning - Rotor Drive Pressure Type Identification
    Warning - Rotor Drive Pressure Diagnostics - Type A
    Warning - Rotor Drive Pressure Diagnostics - Type B
    Warning - Straw Chopper/Straw Spreader Type Identification
    Warning - Straw Chopper Speed Diagnostics - Type A
    Warning - Straw Chopper Speed Diagnostics - Type B
    Warning - Straw Spreader Speed Diagnostics
    Warning - Tailings Elevator Speed Diagnostics
    Warning - Threshing Speed Diagnostics
    Warning - Unloading Auger Engaged Diagnostics
    Warning - Voltage Low Diagnostics
    Windscreen Raise/Lower Type Identification
    Windscreen Raise/Lower Adjustment Diagnostics - Type A
    Windscreen Raise/Lower Adjustment Diagnostics - Type B
    Wiper System Diagnostics
    Circuit Code Listing
    Connector Information
    Connector Repair Procedures
  Power Train System
    General Information
    Test Procedures and Adjustments
    Final Drive Diagnostics
    Transmission Diagnostics
    Hydrostatic Drive Type Identification
    Hydrostatic Drive Diagnostics - Type A
    Hydrostatic Drive Diagnostics - Type B
    Component Identification and Location
  Four Wheel Drive System
    General Information
    Test Procedures and Adjustments
    Two Speed Four Wheel Drive Diagnostics
    Component Identification and Location
  Brake System
    General Information
    Test Procedures and Adjustments
    Park Brake Diagnostics
    Service Brakes Diagnostics
    Component Identification and Location
  Hydraulic System
    General Information
    Test Procedures And Adjustments
    Basic Hydraulic System Type Identification
    Basic Hydraulic System Diagnostics - Type A
    Basic Hydraulic System Diagnostics - Type B
    Belt Pickup Drive Type Identification
    Belt Pickup Drive Diagnostics - Type A
    Belt Pickup Drive Diagnostics - Type B
    Belt Pickup Drive Diagnostics - Type C
    CONTOUR MASTER™ Header Tilt Type Identification
    CONTOUR MASTER™ Header Tilt Diagnostics - Type A
    CONTOUR MASTER™ Header Tilt Diagnostics - Type B
    Cutterbar Tilt Diagnostics - Type Identification
    Cutterbar Tilt Diagnostics - Type A
    Cutterbar Tilt Diagnostics - Type B
    Deck Plate Adjust Type Identification
    Deck Plate Adjust Diagnostics - Type A
    Deck Plate Adjust Diagnostics - Type B
    Draper Auger Diagnostics
    Draper Belt Drive - Type Identification
    Draper Belt Drive Diagnostics - Type A
    Draper Belt Drive Diagnostics - Type B
    Draper Frame Float Type Identification
    Draper Frame Float Diagnostics - Type A
    Draper Frame Float Diagnostics - Type B
    Feeder House Gearcase Cooler Diagnostics
    Feeder House Reverser Shift Diagnostics
    Header Raise/Lower Diagnostics
    HYDRAFLEX™ Pressure Adjust Type Identification
    HYDRAFLEX™ Pressure Adjust Diagnostics - Type A
    HYDRAFLEX™ Pressure Adjust Diagnostics - Type B
    HYDRAFLEX™ Pressure Adjust Diagnostics - Type C
    HYDRAFLEX™ Pressure Adjust Diagnostics - Type D
    Hydraulic System Overheating Type Identification
    Hydraulic System Overheating Diagnostics - Type A
    Hydraulic System Overheating Diagnostics - Type B
    Multi-coupler Diagnostics
    Reel Drive Type Identification
    Reel Drive Diagnostics
    Reel Drive Diagnostics - Type B
    Reel Fore/Aft Type Identification
    Reel Fore/Aft Diagnostics - Type A
    Reel Fore/Aft Diagnostics - Type B
    Reel Fore-Aft Diagnostics - Type C
    Reel Fore-Aft Diagnostics - Type D
    Reel Raise/Lower Type Identification
    Reel Raise-Lower Diagnostics - Type A
    Reel Raise-Lower Diagnostics - Type B
    Reel Raise-Lower Diagnostics - Type C
    Reel Raise-Lower Diagnostics - Type D
    Reel Raise-Lower Diagnostics - Type E
    Reel Raise-Lower Diagnostics - Type F
    Spreader System Type Identification
    Spreader Diagnostics - Type A
    Spreader Diagnostics - Type B
    Threshing Speed Adjust Type Identification
    Threshing Speed Adjust Diagnostics - Type A
    Threshing Speed Adjust Diagnostics - Type B
    Unloading Auger Swing Type Identification
    Unloading Auger Swing Diagnostics - Type A
    Unloading Auger Swing Diagnostics - Type B
    Variable Speed Feeder House Type Identification
    Variable Speed Feeder House Diagnostics - Type A
    Variable Speed Feeder House Diagnostics - Type B
    Windscreen Raise/Lower Type Identification
    Windscreen Raise/Lower Diagnostics - Type A
    Windscreen Raise/Lower Diagnostics - Type B
    Component Identification and Location
  Main Gearcase System
    General Information
    Test Procedures and Adjustments
    Main Gearcase Overall Diagnostics Type Identification
    Main Gearcase Overall Diagnostics - Type A
    Main Gearcase Overall Diagnostics - Type B
    Main Gearcase Filter Restricted Diagnostics
    Main Gearcase Pressure Low Diagnostics Type Identification
    Main Gearcase Pressure Low Diagnostics - Type A
    Main Gearcase Pressure Low Diagnostics - Type B
    Main Gearcase Temperature High Diagnostics - Type Identification
    Main Gearcase Temperature High Diagnostics - Type B
    Main Gearcase Temperature High Diagnostics - Type B
    Separator Engage Diagnostics
    Unloading Auger Engage Diagnostics
    Component Identification and Location
  Steering System
    General Information
    Test Procedures and Adjustments
    Steering System Type Identification
    Steering Diagnostics - Type A
    Steering Diagnostics - Type B
    Component Identification and Location
  CLIMATRAK™ System
    General Information
    Test Procedures and Adjustments
    CLIMATRAK ype Identification
    CLIMATRAK iagnostics - Type A
    CLIMATRAK iagnostics - Type B
    Component Identification and Location
  Separator System
    General Information
    Separator Vibration Diagnostics
    Component Identification and Location

Document
Document type	Diagnostic Manual
Covered
Type of Truck	Combine
Models	9560 STS, 9660 STS, 9760 STS, 9860 STS