TM4937 - John Deere 9540, 9560, 9580, 9640, 9660, 9680WTS, 9780CTS /i Diagnosis and Tests Manual

Illustrated Factory Diagnosis and Tests for John Deere Combines Models 9540, 9560, 9580, 9640, 9660, 9680 WTS, 9780 CTS, 9540i, 9560i, 9580i, 9640i, 9660i, 9680i WTS, 9780i CTS & Hillmaster Combines Diagnostic

This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

This is Diagnostic manual, including electical wiring diagrams, Repair manual are sold separate.

Language: English
Format: PDF, 5119 pages

Covered models:
  9540, 9540i
9560, 9560i
9580, 9580i
  9640, 9640i
  9660, 9660i
  9680 WTS, 9680i WTS
  9780 CTS, 9780i CTS

Contents:

   Foreword
   General
      Safety
      Combine and Component Identification
      Standard Torque Values
      Diagnostic and Testing Procedures
   Diagnostic Trouble Codes
      A00 - Engine Control Unit Diagnostic Trouble Codes
      C00 - Armrest Control Unit Diagnostic Trouble Codes
      C03 - Cornerpost Control Unit Diagnostic Trouble Codes
      Control Unit SSU Diagnostic Trouble Codes
      Control Unit SSU Last Exit Codes
      E00 - Tailings Master Sensor Diagnostic Trouble Codes
      E01 - Header Control Unit Diagnostic Trouble Codes
      E02 - Right Control Unit Diagnostic Trouble Codes
      E03 - Left Control Unit Diagnostic Trouble Codes
      E04 - Left Control Unit 2 Diagnostic Trouble Codes
      E13 - Control Unit E13 Diagnostic Trouble Codes
      E14 - Control Unit E14 Diagnostic Trouble Codes
      E15 - Control Unit E15 Diagnostic Trouble Codes
      GreenStar Display Warning Messages and Diag Trouble Codes
      GreenStar KeyCard and PC Data Storage Card Warning Messages
      GreenStar Mobile Processor Warning Messages
      Harvest Doc Warning Messages
      Moisture Sensor Diagnostic Trouble Codes
      StarFire iTC Diagnostic Trouble Codes
      StarFire Receiver Warning Messages
      Terrain Compensation Module Diagnostic Trouble Codes
      UIM External Display Diagnostic Trouble Codes
      VTi - GreenStar Display 2100/2600 Diagnostic Trouble Codes
   Observable Symptoms
      Engine System
      Air Intake and Cooling Systems
      Electrical System
      Power Train System
      Four-Wheel Drive System
      Brake System
      Hydraulic System
      Main Gearcase System
      Steering System
      ClimaTrak System
      Separator System
   Engine
      General Information
      Test Procedures and Adjustments
      Engine Type Identification
      Engine Diagnostics - Type A
      Engine Diagnostics - Type B
      Engine Diagnostics - Type C
      Engine Diagnostics - Type D
      Engine Diagnostics - Type E
      Component Identification and Location
   Air Intake and Cooling Systems
      General Information
      Test Procedures and Adjustments
      Air Intake System Diagnostics
      Engine Cooling Package Type Identification
      Engine Cooling Package Diagnostics - Type A
      Engine Cooling Package Diagnostics - Type B
      Component Identification and Location
   Electrical System
      How to Use This Diagnostic Information
      Accessing Diagnostic Trouble Codes and Addresses
      Diagnostic Trouble Codes, Warning Messages and Fault Codes
      Diagnostic Addresses By Control Unit
      Calibration Procedures
      Machine Setting Addresses
      Functional Schematics
      Alternator and Battery Diagnostics
      Armrest Control Unit - Overall Diagnostics
      Automatic Combine Adjust Type Identification
      Automatic Combine Adjust Diagnostics - Type A
      Automatic Combine Adjust Diagnostics - Type B
      Auxiliary Power Strip Outlet Diagnostics
      Backup Alarm Type Identification
      Backup Alarm Diagnostics - Type A
      Backup Alarm Diagnostics - Type B
      CAN Bus Type Identification
      CAN Bus 1 Diagnostics - Type A
      CAN Bus 1 Diagnostics - Type B
      CAN Bus 2 Diagnostics
      Chopper Vane Adjust Diagnostics
      Cleaning Fan Speed Adjust Diagnostics
      ClimaTrak™ Type Identification
      ClimaTrak Diagnostics - Type A
      ClimaTrak Diagnostics - Type B
      ClimaTrak Diagnostics - Type C
      ComfortCommand™ Seat Diagnostics
      Control Unit E13 - Overall Diagnostics
      Control Unit E14 - Overall Diagnostics
      Control Unit E15 - Overall Diagnostics
      Control Unit SSU - Overall Diagnostics
      Cornerpost Control Unit - Overall Diagnostics
      Cornerpost - Chaffer Position Diagnostics
      Cornerpost - Cleaning Fan Speed Diagnostics
      Cornerpost - Engine Hourmeter Diagnostics
      Cornerpost - Engine Speed Type Identification
      Cornerpost - Engine Speed Diagnostics - Type A
      Cornerpost - Engine Speed Diagnostics - Type B
      Cornerpost - Engine Speed Diagnostics - Type C
      Cornerpost - Engine Speed Diagnostics - Type D
      Cornerpost - Engine Speed Diagnostics - Type E
      Cornerpost - Engine Temperature Type Identification
      Cornerpost - Engine Temperature Diagnostics - Type A
      Cornerpost - Engine Temperature Diagnostics - Type B
      Cornerpost - Engine Temperature Diagnostics - Type C
      Cornerpost - Engine Temperature Diagnostics - Type D
      Cornerpost - Engine Temperature Diagnostics - Type E
      Cornerpost - Feeder House Speed Diagnostics
      Cornerpost - Fuel Gauge Diagnostics
      Cornerpost - Ground Speed Diagnostics
      Cornerpost - HeaderTrak™ Ground Pressure Diagnostics
      Cornerpost- HeaderTrak Tilt Position Diagnostics
      Cornerpost - Precleaner Position Diagnostics
      Cornerpost - Separator Hourmeter Diagnostics
      Cornerpost - Sieve Position Diagnostics
      Cornerpost - Threshing Clearance Diagnostics
      Cornerpost - Threshing Speed Diagnostics
      Delayed Power Diagnostics
      Dial-A-Speed™ Diagnostics
      Engine Compartment Relay Panel Type Identification
      Engine Compartment Relay Panel Diagnostics - Type A
      Engine Compartment Relay Panel Diagnostics - Type B
      Engine Compartment Relay Panel Diagnostics - Type C
      Engine Control Unit - Type Identification
      Engine Control Unit - Overall Diagnostics - Type A
      Engine Control Unit - Overall Diagnostics - Type B
      Engine Control Unit - Overall Diagnostics - Type C
      Engine and Fuel Control Type Identification
      Engine and Fuel Control Diagnostics - Type A
      Engine and Fuel Control Diagnostics - Type B
      Engine and Fuel Control Diagnostics - Type C
      Engine and Fuel Control Diagnostics - Type D
      Engine and Fuel Control Diagnostics - Type E
      Feeder House/Reel Reverser Type Identification
      Feeder House/Reel Reverser Diagnostics - Type A
      Feeder House/Reel Reverser Diagnostics - Type B
      Four-Wheel Drive Diagnostics
      Fuel Transfer Pump Type Identification
      Fuel Transfer Pump Diagnostics - Type A
      Fuel Transfer Pump Diagnostics - Type B
      Fuel Transfer Pump Diagnostics - Type C
      Glow Plugs - Type Identification
      Glow Plug Diagnostics - Type A
      Glow Plug Diagnostics - Type B
      Grain Tank Cover Fold Type Identification
      Grain Tank Cover Fold Diagnostics - Type A
      Grain Tank Cover Fold Diagnostics - Type B
      GreenStar Data Card Type Identification
      GreenStar Data Card Diagnostics - Type A
      GreenStar Data Card Diagnostics - Type B
      GreenStar Display Type Identification
      GreenStar Display Diagnostics - Type A
      GreenStar Display Diagnostics - Type B
      GreenStar Documentation Type Identification
      GreenStar Documentation Diagnostics - Type A
      GreenStar Documentation Diagnostics - Type B
      GreenStar Documentation Diagnostics - Type C
      GreenStar External Display Control Diagnostics
      GreenStar Mass Flow Sensor Diagnostics
      GreenStar Mobile Processor Diagnostics
      GreenStar Moisture Sensor Diagnostics
      GreenStar Printer Diagnostics
      GreenStar RTK (Real Time Kinematic) Type Identification
      GreenStar RTK Diagnostics - Type A
      GreenStar RTK Diagnostics - Type B
      GreenStar - StarFire - Type Identification
      GreenStar StarFire Diagnostics - Type A
      GreenStar StarFire Diagnostics - Type B
      GreenStar StarFire Diagnostics - Type C
      GreenStar Steering - Auto - Type Identification
      GreenStar Steering - Auto - Diagnostics - Type A
      GreenStar Steering - Auto - Diagnostics - Type B
      GreenStar Steering - Auto Diagnostics - Type C
      GreenStar Steering - Auto - Diagnostics - Type D
      GreenStar Steering - Manual Diagnostics
      Header Control Unit - Overall Diagnostics
      Header Engage Diagnostics
      Header Raise/Lower Diagnostics
      HeaderTrak™ - System Type Identification
      HeaderTrak - Return to Cut Diagnostics
      HeaderTrak - Stubble Height Diagnostics
      HeaderTrak - Ground Pressure Diagnostics
      HeaderTrak - Automatic Tilt Diagnostics
      HeaderTrak - Manual Tilt Type Identification
      HeaderTrak - Manual Tilt Diagnostics - Type A
      HeaderTrak - Manual Tilt Diagnostics - Type B
      HillMaster II™ Diagnostics
      Horn Diagnostics
      Hydrostatic Drive Control Diagnostics - Auto Feed Rate
      Hydrostatic Drive Control Diagnostics - Manual
      Intake Air Heater Diagnostics
      Left Control Unit - Overall Diagnostics
      Left Control Unit - Control Relay Board Link Diagnostics
      Lighting System - Overall Diagnostics
      Lighting System - Automatic Beacon Diagnostics
      Lighting System - Beacon Diagnostics
      Lighting System - Brake Light Diagnostics
      Lighting System - Dome Light Diagnostics
      Lighting System - Driving Light Type Identification
      Lighting System - Driving Light Diagnostics - Type A
      Lighting System - Driving Light Diagnostics - Type B
      Lighting System - Driving Light Diagnostics - Type C
      Lighting System - Exit Lighting Diagnostics
      Lighting System - Field Light Type Identification
      Lighting System - Field Light Diagnostics - Type A
      Lighting System - Field Light Diagnostics - Type B
      Lighting System - Hazard/Turn Light Type Identification
      Lighting System - Hazard/Turn Light Diagnostics - Type A
      Lighting System - Hazard/Turn Light Diagnostics - Type B
      Lighting System - Marker Light Diagnostics
      Lighting System - Panel Light Diagnostics
      Lighting System - Rear Discharge Light Diagnostics
      Lighting System - Engine Area Service Light Diagnostics
      Lighting System - Gullwing Door Service Light Diagnostics
      Lighting System - Shoe Service Light Diagnostics
      Lighting System - Side Finder Light Diagnostics
      Lighting System - Stubble Light Diagnostics
      Lighting System - Unloading Auger Light Diagnostics
      Mirrors - Heating Diagnostics
      Mirrors - Adjustment Diagnostics
      Multi-Function Lever Diagnostics
      Quick-Stop System Diagnostics
      Radio System Diagnostics
      Reel Fore/Aft Type Identification
      Reel Fore/Aft Diagnostics - Type A
      Reel Fore/Aft Diagnostics - Type B
      Reel Fore/Aft Resume Diagnostics
      Reel Raise/Lower Type Identification
      Reel Raise/Lower Diagnostics - Type A
      Reel Raise/Lower Diagnostics - Type B
      Reel Raise/Lower Resume Diagnostics
      Reel Speed Adjust Diagnostics
      Remote Shoe Adjust - Chaffer Diagnostics
      Remote Shoe Adjust - Precleaner Diagnostics
      Remote Shoe Adjust - Sieve Diagnostics
      Right Control Unit - Overall Diagnostics
      Road/Field System Diagnostics
      Road Speed Limit Diagnostics
      Separator Engage Diagnostics
      Starting Motor System Diagnostics
      Tailings Monitor System Diagnostics
      Threshing Clearance Adjust Diagnostics
      Threshing Speed Adjustment Type Identification
      Threshing Speed Adjustment Diagnostics - Type A
      Threshing Speed Adjustment Diagnostics - Type B
      Transmission Lock Diagnostics
      Unloading Auger Engage Diagnostics
      Unloading Auger Swing Type Identification
      Unloading Auger Swing Diagnostics - Type A
      Unloading Auger Swing Diagnostics - Type B
      VisionTrak™ Diagnostics
      Warning Display Panel - Overall Diagnostics
      Beater Speed Warning Diagnostics
      Clean Grain Elevator Speed Warning Diagnostics
      Conveyor Auger Speed Warning Diagnostics
      Discharge Beater Speed Warning Diagnostics
      Engine Air Filter Plugged Warning Type Identification
      Engine Air Filter Plugged Warning Diagnostics - Type A
      Engine Air Filter Plugged Warning Diagnostics - Type B
      Engine Air Filter Plugged Warning Diagnostics - Type C
      Engine Air Filter Plugged Warning Diagnostics - Type D
      Engine Oil Pressure Warning Type Identification
      Engine Oil Pressure Warning Diagnostics - Type A
      Engine Oil Pressure Warning Diagnostics - Type B
      Engine Oil Pressure Warning Diagnostics - Type C
      Engine Oil Pressure Warning Diagnostics - Type D
      Engine Speed Warning Type Identification
      Engine Speed Warning Diagnostics - Type A
      Engine Speed Warning Diagnostics - Type B
      Engine Speed Warning Diagnostics - Type C
      Engine Speed Warning Diagnostics - Type D
      Engine Temperature Warning Type Identification
      Engine Temperature Warning Diagnostics - Type A
      Engine Temperature Warning Diagnostics - Type B
      Engine Temperature Warning Diagnostics - Type C
      Engine Temperature Warning Diagnostics - Type D
      Grain Separator Speed Warning Type Identification
      Grain Separator Speed Warning Diagnostics - Type A
      Grain Separator Speed Warning Diagnostics - Type B
      Grain Tank Cover Warning Diagnostics
      Grain Tank 3/4 Full Warning Diagnostics
      Grain Tank Full Warning Type Identification
      Grain Tank Full Warning Diagnostics - Type A
      Grain Tank Full Warning Diagnostics - Type B
      Hydraulic Oil Temperature Warning Diagnostics
      Hydrostatic Charge Pressure Warning Diagnostics
      Low Fuel Warning Diagnostics
      Main Gearcase Filter Restricted Warning Diagnostics
      Main Gearcase Pressure Warning Diagnostics
      Main Gearcase Temperature Warning Diagnostics
      Parking Brake Warning Diagnostics
      Separator Plugged Warning Diagnostics
      Straw Chopper Speed Warning Diagnostics
      Tailings Elevator Speed Warning Diagnostics
      Threshing Speed Warning Diagnostics
      Unloading Auger Engaged Warning Diagnostics
      Voltage Warning Diagnostics
      Wiper System Diagnostics
      Circuit Code Listing
      Connector Locations
      Connector Repair Procedures
   Power Train
      General Information
      Test Procedures and Adjustments
      Final Drive Diagnostics
      Transmission Diagnostics
      Hydrostatic Drive Type Identification
      Hydrostatic Drive Diagnostics - Type A
      Hydrostatic Drive Diagnostics - Type B
      Component Identification and Location
   Four-Wheel Drive
      General Information
      Test Procedures and Adjustments
      Two-Speed Four-Wheel Drive Diagnostics
      Component Identification and Location
   Brake Systems
      General Information
      Test Procedures and Adjustments
      Service Brake Diagnostics
      Park Brake Diagnostics
      Component Identification and Location
   Hydraulic System
      General Information
      Test Procedures and Adjustments
      Basic Hydraulic System Type Identification
      Basic Hydraulic System Diagnostics - Type A
      Basic Hydraulic System Diagnostics - Type B
      Basic Hydraulic System Diagnostics - Type C
      Basic Hydraulic System Diagnostics - Type D
      Chaff Spreader Drive Diagnostics
      Feeder House Reverser Shift Diagnostics
      Header Raise/Lower Diagnostics
      HeaderTrak™ - Tilt Type Identification
      HeaderTrak™ - Tilt Diagnostics - Type A
      HeaderTrak™ - Tilt Diagnostics - Type B
      HeaderTrak™ - Tilt Diagnostics - Type C
      HeaderTrak™ Tilt Diagnostics - Type D
      HillMaster II™ Type Identification
      HillMaster II™ Diagnostics - Type A
      HillMaster II™ Diagnostics - Type B
      Hydraulic System Overheating Type Identification
      Hydraulic System Overheating Diagnostics - Type A
      Hydraulic System Overheating Diagnostics - Type B
      Hydraulic System Overheating Diagnostics - Type C
      Hydraulic System Overheating Diagnostics - Type D
      Multi-Coupler Diagnostics
      Reel Drive Diagnostics
      Reel Fore/Aft Type Identification
      Reel Fore/Aft Diagnostics - Type A
      Reel Fore/Aft Diagnostics - Type B
      Reel Raise/Lower Type Identification
      Reel Raise/Lower Diagnostics - Type A
      Reel Raise/Lower Diagnostics - Type B
      Threshing Speed Adjust Type Identification
      Threshing Speed Adjust Diagnostics - Type A
      Threshing Speed Adjust Diagnostics - Type B
      Unloading Auger Swing Type Identification
      Unloading Auger Swing Diagnostics - Type A
      Unloading Auger Swing Diagnostics - Type B
      Component Identification and Location
   Main Gearcase System
      General Information
      Test Procedures and Adjustments
      Main Gearcase Overall Diagnostics
      Main Gearcase Filter Restricted Diagnostics
      Main Gearcase Pressure Low Diagnostics Type Identification
      Main Gearcase Pressure Low Diagnostics - Type A
      Main Gearcase Pressure Low Diagnostics - Type B
      Main Gearcase Temp. High Diagnostics Type Identification
      Main Gearcase Temperature High Diagnostics - Type A
      Main Gearcase Temperature High Diagnostics - Type B
      Separator Engage Diagnostics
      Unloading Auger Engage Diagnostics
      Component Identification and Location
   Steering System
      General Information
      Test Procedures and Adjustments
      Steering System Type Identification
      Steering Diagnostics - Type A
      Steering Diagnostics - Type B
      Component Identification and Location
   ClimaTrak™ System
      General Information
      Test Procedures and Adjustments
      ClimaTrak™ Type Identification
      ClimaTrak™ Diagnostics - Type A
      ClimaTrak™ Diagnostics - Type B
      Component Identification and Location
   Separator
      General Information
      Separator Vibration Type Identification
      Separator Vibration Diagnostics - Type A
      Separator Vibration Diagnostics - Type B
      Component Identification and Location

Document
Document type	Diagnostic Manual
Covered
Type of Truck	Combine
Models	9540, 9540I, 9560, 9560I, 9580, 9580I, 9640, 9640I, 9660, 9660I, 9680 WTS, 9680I WTS, 9780 CTS, 9780I CTS