John Deere 535 (SN: 001002-) Log Loaders Service Manual (TM1876)

Illustrated factory Service Manual for John Deere Log Loaders Models 535.

This manual will assist you in diagnosing, analyses, testing, and repair for your feller buncher or log loader.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   535 (SN: 001002-)

Format: PDF, 672 pages
Language: English
Publication Date: 01 Dec 2000
Table of Contents:
   How To Use This Book
      Component Numbers
      Abbreviations
   Chapters and Table of Contents
      Chapters
      Table of Contents
   Foreword and Warranty
      Foreword
      Model and Serial Numbers
   Safety
      General
      Safety Signs
   Component Locators
      General Component Locator
      Lower Frame Component Locator
      Upper Frame Component Locator
      Cab Component Locator
      Engine Component Locator
      Hydraulic Component Locator
   Transporting the Log Loader
      Transporting the Log Loader
   Repairs
      General Troubleshooting Techniques
      Welding Instructions
      Hydraulic Hoses Inspection and Replacement
      Inspection Check Lists
      Extended Storage
   Power Unit
      Description and Operation
   Engine
      Description and Operation
      Engine Specifications
      Engine Oil and Filters
      Checking Belt Tensioner
      Hub Vibration Dampener
      Drive Adapter
      Engine Troubleshooting
   Engine Mounting
      Engine Mounts Replacement
      Engine Removal and Installation
   Fuel System
      Description and Operation
      Fuel Tank Removal and Installation
      Fuel Level Sender Replacement
      Fuel Filters
      Bleeding the Fuel System
      Fuel/Water Separator
      Remove Water and Sediment from Tank
      Filling the Fuel Tank
      Fuel System Troubleshooting
   Cooling System
      Description and Operation
      Specifications
      Coolant Procedures
      Radiator Removal and Installation
      Testing and Maintaining the Cooling System
      Cooling System Troubleshooting
   Air Intake System
      Description and Operation
      Air Filters 2.1 Changing Air Filters
   Exhaust System
      Description and Operation
      Exhaust System Removal and Installation
   Hydraulics
      Hydraulic System Description and Operation
      Hydraulic System Specifications
      Hydraulic System Pressure Tests and Adjustments
      Bleeding the Hydraulic System
      Hydraulic Component Schematic Symbols
      Hydraulic Schematic
      Hydraulic System Troubleshooting
   Main Pump
      Description and Operation
      Main Pump Specifications
      Main Pump Removal and Installation
      Main Pump Servicing
      Pump Delivery Test
      Main Pump Troubleshooting
   Pilot Pump
      Description and Operation
      Pilot Inline Filter
      Pilot Pump and Filter Specifications
      Pilot Pump Removal and Installation
      Pilot Pump Servicing
      Pilot Pump Startup
      Pilot Pump Troubleshooting
   Valves
      Valves Locator
      General Servicing Notes
      Valves
   Loader Control Valves
      Description and Operation
      Control Valves Specifications
      Control Valves Removal and Installation
      Control Valve Servicing
      Pilot Operated Spool Section Repair
      Solenoid Operated Spool Section Repair
      Relief Valve Repair
      Control Valves Troubleshooting
   Hydraulic Tank and Filters 1. Description and Operation
      Description and Operation
      Tank and Filters Specifications
      Hydraulic Tank and Filter Servicing Notes
      Hydraulic Filters Replacement
      Hydraulic Tank Removal and Installation
   Cylinders
      Main Boom and Jib Boom Cylinder Servicing
      Stabilizer Cylinders Servicing
      Cylinder Troubleshooting
   Swing Motor
      Description and Operation
      Swing Motor Specifications
      Swing Motor Removal and Installation
      Swing Motor Servicing
   Swivel Rotary Manifold
      Description and Operation
      Swivel Rotary Manifold Removal and Installation
      Swivel Rotary Manifold Servicing
      Swivel Rotary Manifold Troubleshooting
   Tilt Pump and Filler Pump
      Engine Enclosure Tilt System
      Filler Pump
   Hydraulic Cooling
      Description and Operation
      Hydraulic Cooler Specifications
      Oil Cooler Removal and Installation
      Hydraulic Cooling Troubleshooting
   Electrical
      Description and Operation
      Electrical Specifications
      Circuit Descriptions
      Harnesses
      Electrical Schematics
      Electrical Troubleshooting
   Wiring Harness
      General
      Wiring Harness Repair Procedures
   Electrical Testing
      Circuit Testing
      Circuit Malfunctions Summary
   Cab
      General
      Operator’s Seat
      Cab Electrical Equipment
      Cab Environment
   Cab Mounting
      Description and Operation
      Cab Mount Replacement
      Cab Removal and Installation
   Windows
      Description and Operation
      Servicing the Wipers
      Cleaning the Windows
   Seat
      Description and Operation
      Seat Belt Inspection
      Armrest Joystick Controls
   Heater/Air Conditioner Unit
      Description and Operation
      Air Conditioner Safety Precautions
      Inspecting the A/C System
      Heater/Air Conditioner Troubleshooting
   Frames
      Description and Operation
      Installation of Loader on Trailer
   Swing Drive
      Swing Drive
   Swing Gear Box
      Description and Operation
      Swing Gear Box Specifications
      Checking & Changing Gearbox Oil
      Gearbox Removal and Installation
      Gearbox Repair
      Gearbox Servicing Special Tools
   Swing Bearing
      Swing Bearing Replacement
   Stabilizers
      Description and Operation
      Stabilizer Cylinder Removal and Installation
      Stabilizer Removal and Installation
   Loader
      Description and Operation
      Precautions
      Loader Servicing
      Loader Lubrication
      No Power Boom Lowering
      Grapple Removal and Installation
      Jib Boom Cylinder Removal and Installation
      Main Boom Cylinder Removal and Installation
      Jib Boom Removal and Installation
      Main Boom Removal and Installation
      Heel Bar Installation
   Torque Values
      Fastener Torque Values
      Hydraulic Fitting Torque Values
   Measurement Conversion Tables
      Measurement Conversion Tables
      Metric and Imperial Unit Expressions
      Wood Measurement Equivalents
      Weights of Commercially Important Woods
   General Machine Specifications
   Machine Dimensions
      Technical Specifications
      Fluids and Lubricants
   Appendix A
      A--1 Lubrication & Maintenance
      A--2 Hydraulic System
      A--3 Electrical System
      A--4 Troubleshooting
   Appendix B
      B--1 Lubrication & Maintenance
      B--2 Hydraulic System
      B--3 Electrical System
      B--4 Troubleshooting

Covered
Type of Truck	Feller Buncher
Models	535