John Deere 540B Skidders and 540B Grapple Skidders set of Service Manuals (TM1139)

Illustrated factory set of Service Manuals for John Deere Skidders Models 540B and Grapple Skidders Models 540B.

This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, and repairing for your skidder, skidder or grapple skidder.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   540B Skidder
   540B Grapple Skidder

The manual comprises 2 documents, including the Operation and Test Manual, and Repair Manual

1. Operation and Test Manual (tm1139op)
Format: PDF, 264 pages
Language: English
Publication Date: 01 Oct 1987
Table of Contents:
   Introduction
   General Information
      General Specifications
         Skidder
         Grapple Skidder
      Lubrication
         General Information
         Lubricants
   System Testing
      General Information
         Seven Basic Steps of Diagnosis and Testing
      Engine
         General Information
         Diagnosing Malfunctions
         Visual Inspection
         Testing and Adjustment
      Electrical System
         General Information
         Diagnosing Malfunctions
         Precautions
         Visual Inspection
         Testing and Adjustment
      Power Train
         General Information
         Diagnosing Malfunctions
         Visual Inspection
         Testing and Adjustments
      Hydraulic System (Flow Meter)
         Component Location
         Transmission Hydraulic System
         Main Hydraulic System
      Hydraulic System (Analyzer)
         General Information
         Pretest Inspection
         Operational Checks
         Hydraulic System Pretest Check Sheet
         Symptom Index
         Test and Adjustment
         List of Parts for Tests
      Miscellaneous Components
         Diagnosing Malfunctions
         Adjustments
      Heating and Air Conditioning
         Heating System
      Specifications and Special Tools
         Engine
         Electrical System
         Power Train
         Hydraulic System (Flow Meter)
         Hydraulic System (Analyzer)
         Miscellaneous Components

2. Repair Manual (tm1139re)
Format: PDF, 772 pages
Language: English
Publication Date: 01 Oct 1987
Table of Contents:
   Introduction
   General Information
      General Specificatiions
      Predelivery, Delivery, And After-Sale Services
      Lubrication
   Wheels
      Powered Wheels And Fastenings
         General Inforamtion
         Removal
         Repair
         Installation
      Weights
         General Information
         Removal
         Repair
         Installation
      Specifications And Special Tools
         Specifications And Torque Values
         Special Tools Powered Wheels and Fastenings
   Axles And Suspension Systems
      Drive Axle Housing And Support
         General Information
         Removal
         Repair
         Installation
      Differential Or Bevel Drive
         General Information
         Removal
         Repair
         Adjustments
         Testing
         Installation
         Front Differential End Play Adjustment
         Differential Lock Valve
      Input Drive Shafts And U-Joints
         General Information
         Removal
         Repair
         Installation
      Axle Shaft, Bearings, Reduction Gears
         General Information
         Removal
         Repair
         Assembly
         Installation
      Specifications And Special Tools
         Specifications and Torque Values
         Special Tools-Input Drive Shafts and U-Joints
   Transmission
      Controls
         Clutch Valve Linkage
         Transmission Control Valve Shift Linkage
      Housings And Covers
         General Information
         Transfer Case
         Clutch Housing And Transmission Case
      Gears, Shafts, Bearings And Power Shift Clutch
         General Information
         Removal
         Repair
         Installation
         Transfer Drive
      Hydraulic System
         Transmission Oil Pump
         Transmission Oil Filter
         Transmission Clutch Valve
         Transmission Oil Pressure Regulating Valve
         Transmission Control Valve Assembly
      Clutch Disconnect And Controls
         General Information
         Clutch Controls
         Clutch Elements
      Specifications And Special Tools
         Specifications and torque Values
         Special Tools
   Engine
      Engine Removal And Installation
         Remove
         Installation
      Crankshaft And Main Bearings
         Crankshaft And Main Bearings
         Crankshaft Rear Oil Seal and Wear Ring
      Camshaft And Valve Actuating Means
         General Information
         Valve Lift Check
         Camshaft Removal
         Repair
         Installation
      Connecting Rods And Pistons
         General Information
         Removal
         Repair
         Installation
      Cylinder Block
         General Information
         Removal
         Repair
         Installation
      Oiling System
         General Information
         Oil Pump
         Oil Pressure Regulating Valve
         Dipstick
      Ventilating System
         General Information
         Removal
         Repair
         Installation
      Cylinder Head And Valves
         General Information
         Removal
         Repair
         Assembly
         Installation
      Exhaust Manifold
         General Information
         Removal
         Repair
         Installation
      Fuel Injection System
         Fuel Injection Pump
         Fuel Injection Nozzles
      Engine Balancer
         General Information
         Removal
         Repair
         Installation
      Turbocharger
         General Information
         Removal
         Repair
         Installation
      Water Pump
         General Information
         Removal
         Repair
         Installation
      Thermostats, Housings, And Water Piping
         General Information
         Removal
         Repair
         Installation
      Oil Cooler
         General Information
         Removal
         Repair
         Installation
      Fuel Filter
         General Information
         Removal
         Repair
         Installation
      Fuel Transfer Pump
         General Information
         Removal
         Repair
         Installation
      Starting Motor And Fastenings
         Starting Motor
      Flywheel, Housing and Fastenings
         General Information
         Removal
         Repair
         Installation
      Specifications And Special Tools
         Specifications and Torque Values
         Special Tools
   Engine Auxiliary Systems
      Cold Weather Starting Aids
         General Information
         Skidders Without Cab
         Skidders With Cab
         All Skidders Engine Coolant Heater
      Cooling Systems
         General Information
         Removal
         Repair
         Installation
      Speed Controls
         General Information
         Removal
         Repair
         Installation
      Intake System
         General Information
         Removal
         Repair
         Installation
      External Exhaust Systems
         General Information
         Removal
         Repair
         Installation
      Mounting Frame
         General Information
         Removal
         Repair
         Installation
      External Fuel Supply Systems
         General Information
         Removal
         Repair
         Installation
      Specifications And Special Tools
         Specifications and Torque Values
   Steering System
      Emergency Steering
         Emergency Steering Accumulator
         Emergency Steering Low Pressure Warning Switch
      Hydraulic System
         Steering Valve ( -400571)
         Steering Valve(400572- )
         Steering Cylinders
      Specifications And Special Tools
         Specifications and Torque Values
         Special Tools
   Service Brakes
      Active Elements
         General Information
         Removal
         Repair
         Installation
      Controls Linkage
         Removal
         Repair
         Assembly
         Adjustment
         Brake Pedal Test
      Hydraulic System
         Brake Valve
         Brake Accumulator
      Specifications And Special Tools
         Specifications and Torque Values
         Special Tools
   Parking-Emergency Brakes
      Active Elements
         General Information
         Removal
         Repair
         Installation
      Controls Linkage
         General Information
         Removal
         Repair
         Installation
         Adjustment
      Specifications And Special Tools
         Specifications and Torque Values
   Electrical System
      Batteries, Supports And Cables
         General Information
         Removal
         Inspection
         Testing
         Charging
         Installation
      Alternator, Regulator And Charging System Wiring
         General Information
         Removal
         Repair
         Assembly
         Tests After Assembly
         Installation
      Lighting System
         General Information
         Removal
         Repair
         Installation
      Wiring Harnesses and Switches
         Wiring Harness
         Circuit Protectors
      Instruments And Indicators
         General Information
         Removal
         Repair
         Installation
      Specifications And Special Tools
         Specifications and Torque Values
         Special Tools
   Frame, Chassis, Or Supporting Structure
      Frame Installation
         Engine Frame
         Equipment Frame
         Frame Locking Bar
      Frame Bottom Guards
         General Information
         Removal
         Repair
         Installation
      Specifications And Special Tools
         Frame Installation
         Frame Bottom Guards
   Operator's Station
      Special Noise Control Items
         ROPS Canopy with Windshield
         ROPS Enclosed Cab
      Operator Enclosure
         ROPS Canopy
         Platform
         ROPS Enclosed Cab
         ROPS Canopy with Windshield
      Seat
         General Information
         Removal
         Repair
         Installation
      Heating And Air Condtioning
         General Information
         Removal
         Repair
         Installation
      Specifications And Special Tools
         Specifications and Torque Values
   Sheet Metal
      Hood Or Engine Enclosure
         Engine side Shields
         Hood
         Cowl and Vandal Cover
      Grille And Grille Housing
         Removal
         Repair
         Installation
   Safety, Convenience And Miscellaneous
      Fire Extinguisher
         Hand Held Fire Extinguisher
         Fire Suppression System
      Horn
         General Information
         Removal
         Repair
         Installation
      Cigar Lighter
         General Information
         Removal
         Repair
         Installation
   Hydraulic System
      Hydraulic System
         General Information
         3.00 In. (49 cm) Hydraulic Pump And Stroke Control Valve (Without Pump Serial Number Plate)
         4.00 Cubic Inch (66 cm) Hydraulic Pump And Stroke Control Valve (Without Pump Serial Number Plate)
         (3 in.) 50cm Hydraulic Pump And Stroke Control Valve (with Pump Serial Number Plate)
         Pump Drive Assembly
         Hydraulic Manifold
         Pressure Control Valve
         Hydraulic System Filters
         Oil Cooler
         O-Ring Boss Fitting Service Recommendations
         Tube and Hose fitting, 37° Flare and 30° Cone Seat connector Service Recommendations
         SAE Four Bolt Flange Fitting Service Recommendations
      Specifications And Special Tools
         Specifications and Torque Values
         Special Tools
   Winch
      Winch Housing And Mounting Structure
         General Information
         Winch Removal
         Winch Drum
         Winch Housing
         Winch Installation
      Winch Drive And Clutches
         General Information
         Brake Band Assembly
         Brake And Clutch Assembly
         Main Drive Shaft, Ring Gear and Pinion
         Input And Idler Shafts
      Hydraulic System
         General Information
         Removal
         Repair
         Installation
         Adjustment
      Specifications And Speciial Tools
         Specifications and Torque Values
         Special tools
   Bulldozers
      Blades
         General Information
         Removal
         Repair
         Installation
      Controls Linkage
         General Information
         Removal
         Repair
         Installation
         Adjustment
      Hydraulic System
         Blade Control Valve
         Blade Lift Cylinder
      Specifications And Special Tools
         Specifications and Torque Values
         Special Tools
   Arch Or Boom, Or Cranes
      Frames
         Log Arch
      Specifications And Special Tools
         Frames
   Grapple
      Grapple Mechanism
         General Information
         Removal
         Repair
         Installation
         Fairlead
      Control Linkage
         General Information
         Removal
         Repair
         Installation
         Adjustment
      Frames
         Grapple Boom ( -405039)
         Grapple Boom 405040- )
         Fairlead
      Hydraulic System
         Grapple Control Valve
         Relief Valve
         Rotate ( -266120) Ross Motor
         Rotate Motor (266121- )
         Crossover Relief Valve
         Rotary Manifold
         Grapple Cylinders
         Boom Cylinders
      Specifications And Special Tools
         Specifications and Torque Values
   PTO Or Winch Drive
      Input Drive Shafts
         Removal
         Repair
         Installation
      Gears, Shafts and Bearings
         Removal
         Repair
         Installation
      Specifications and Special Tools
         Specifications and Torque Values

Covered
Type of Truck	Skidder
Models	540B, GRAPPLE SKIDDERS MODELS 540B