John Deere 9410, 9510 and 9610 (SN: 675201-) Combines Repair Manual (TM1701)
- Brands: John Deere
- Product Code: TM1701
- Availability: In Stock
Illustrated factory Repair Manual for John Deere Combines Models 9410, 9510 and 9610.
This manual will assist you in assembling, disassembling, and repairing for your combine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.
Covered Models:
9410 (SN: 675201-)
9510 (SN: 675201-)
9610 (SN: 675201-)
Format: PDF, 1246 pages
Language: English
Publication Date: 31 Oct 1997
Table of Contents:
Introduction
Foreword
General
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
HANDLE FLUIDS SAFELY—AVOID FIRES
PREVENT BATTERY EXPLOSIONS
PREPARE FOR EMERGENCIES
PREVENT ACID BURNS
AVOID HIGH-PRESSURE FLUIDS
PARK MACHINE SAFELY
SUPPORT MACHINE PROPERLY
WEAR PROTECTIVE CLOTHING
SERVICE MACHINES SAFELY
WORK IN VENTILATED AREA
ILLUMINATE WORK AREA SAFELY
REPLACE SAFETY SIGNS
USE PROPER LIFTING EQUIPMENT
SERVICE TIRES SAFELY
AVOID HARMFUL ASBESTOS DUST
WORK IN CLEAN AREA
PRACTICE SAFE MAINTENANCE
USE PROPER TOOLS
DISPOSE OF WASTE PROPERLY
USE ADEQUATE SERVICE FACILITIES
LIVE WITH SAFETY
IDENTIFICATION PLATES
COMBINE IDENTIFICATION NUMBER
ENGINE SERIAL NUMBER FOR 9410 COMBINES
ENGINE SERIAL NUMBERS FOR 9510 AND 9610 COMBINES
HYDROSTATIC DRIVE UNIT PUMP
HYDROSTATIC DRIVE UNIT MOTOR
RIGHT CAM LOBE FOUR-WHEEL DRIVE MOTOR
LEFT CAM LOBE FOUR-WHEEL DRIVE MOTOR
ENGINE GEARCASE
TRANSMISSION
CAB
OPERATING SPEEDS
GROUNDS SPEED (FAST IDLE)
GROUND SPEEDS (FAST IDLE)
TURNING RADIUS
SPECIFICATIONS—9410 COMBINES
SPECIFICATIONS—9510 COMBINES
SPECIFICATIONS—9610 COMBINES
DIMENSIONS
DIMENSION REFERENCE POINTS
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
O-RING BOSS FITTING TORQUE CHART
FLAT FACE O-RING SEAL FITTING TORQUE CHART
SAE FOUR BOLT FLANGE FITTING TORQUE CHART
PREVENT HYDRAULIC SYSTEM CONTAMINATION
CHECK OIL LINES AND FITTINGS
TUNE-UP AND ADJUSTMENT
CARE AND MAINTENANCE OF BELTS
DEFECTIVE BELTS
RIGHT-HAND DRIVES AND PART NUMBERS
LEFT-HAND DRIVES AND PART NUMBERS
DIESEL FUEL
FUEL STORAGE
ENGINE COOLANT
LIQUID COOLANT CONDITIONER
DIESEL ENGINE OIL
HYDROSTATIC DRIVE SYSTEM, MAIN HYDRAULIC SYSTEM AND MAIN ENGINE GEAR CASE OILS
TRANSMISSION, FINAL DRIVES, FEEDER HOUSE REVERSER, DUAL-RANGE CYLINDER DRIVE, PRIMARY COUNTERSHAFT, LOADING AUGER ELEVATOR AND STRAW WALKER DRIVE GEAR CASES
GREASES
LUBRICANT STORAGE
ALTERNATIVE AND SYNTHETIC LUBRICANTS
FILTER PART NUMBERS
Engine
JOHN DEERE ENGINE REPAIR—USE CTM104 (9410 COMBINE)
JOHN DEERE ENGINE REPAIR—USE CTM86 (9510, SIDEHILL 9510, AND 9610 COMBINES)
SPECIAL OR ESSENTIAL TOOLS
SPECIFICATIONS
REMOVE ENGINE
INSTALL ENGINE
JOHN DEERE ENGINE REPAIR—USE CTM104 (9410 COMBINE)
JOHN DEERE ENGINE REPAIR—USE CTM86 (9510, SIDEHILL 9510, AND 9610 COMBINES)
SPECIFICATIONS
REMOVE AND INSTALL ROTARY SCREEN DRIVE
REMOVE AND INSTALL ROTARY SCREEN
ADJUSTING ROTARY SCREEN KNIFE COMB
REMOVE RADIATOR
INSTALL RADIATOR
TEST RADIATOR
TEST RADIATOR CAP
REPLACE THERMOSTAT
REPAIR OR REPLACE WATER PUMP
REMOVE AND INSTALL ENGINE OIL PAN ACCESS SHEET
Fuel and Air Repair
JOHN DEERE ENGINE REPAIR
SPECIFICATIONS
REMOVE AND INSTALL TURBOCHARGER
REMOVE AND INSTALL AIR CLEANER FILTERS
SPECIFICATIONS
REMOVE FUEL TANK
INSTALL FUEL TANK
REMOVE AND INSTALL FUEL SENDER
REMOVE AND INSTALL FUEL TANK STRAINER AND BREATHER
REMOVE FUEL TANK OUTLET SCREEN
INSTALL FUEL TANK OUTLET SCREEN
REPLACE COLD WEATHER STARTING AID CAN
REMOVE AND INSTALL COLD WEATHER STARTING AID
Electrical System
Power Train Repair
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND REPAIR SHIFTER FORKS AND SHIFTER CAM
INSTALL SHIFTER FORKS AND SHIFTER CAM
REMOVE AND INSTALL TRANSMISSION LUBE PUMP
REMOVE AND INSTALL SUCTION SCREEN
REMOVE TRANSMISSION
TRANSMISSION COMPONENTS
TRANSMISSION RECONDITION
DISASSEMBLE AND REPAIR TRANSMISSION
ASSEMBLE TRANSMISSION
INSTALL TRANSMISSION
REMOVE AND INSTALL GEARSHIFT LEVER AND LINKAGE
ADJUST GEARSHIFT LINKAGE
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL FINAL DRIVE
DISASSEMBLE AND ASSEMBLE FINAL DRIVE
ADJUST SPINDLE BEARING (PREFERRED METHOD)
ADJUST SPINDLE BEARING (ALTERNATE METHOD)
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL FINAL DRIVE
DISASSEMBLE AND ASSEMBLE FINAL DRIVE
SEPARATE FINAL DRIVE
DISASSEMBLE OUTER HALF
ASSEMBLE OUTER HALF
DISASSEMBLE INNER HALF
ASSEMBLE INNER HALF
ASSEMBLE FINAL DRIVE
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
SERIAL NUMBER PLATE
CLEAN HYDROSTATIC MOTOR AND PUMP
FLUSHING THE HYDROSTATIC SYSTEM
REMOVE AND INSTALL HYDROSTATIC MOTOR
DISASSEMBLE HYDROSTATIC MOTOR
INSPECT PARTS
LACK OF LUBRICATION
ABRASIVE CONTAMINATION
CAVITATION
OVER SPEEDING
INSPECT SHAFT SEAL
INSPECT THRUST PLATE
INSPECT FIXED SWASHPLATE
INSPECT PISTON SLIPPER
INSPECT PISTON RETAINER
INSPECT CYLINDER BLOCK
INSPECT BEARING PLATE
INSPECT VALVE PLATE
INSPECT BEARING AND RACE
INSPECT SERVO PISTON
INSPECT DRIVE SHAFT
REPLACE CYLINDER BLOCK SPRING
ASSEMBLE MOTOR
REMOVE AND INSTALL MOTOR VALVE BLOCK (MANIFOLD)
REPAIR MOTOR VALVE BLOCK
REMOVE HYDROSTATIC PUMP
DISASSEMBLE DRIVE PUMP
ASSEMBLE DRIVE PUMP
REPLACE HIGH-PRESSURE LINE CENTER PIVOT O-RINGS
DISASSEMBLE AND ASSEMBLE END COVER
REPAIR CONTROL VALVE
INSTALL HYDROSTATIC PUMP
REMOVE AND INSTALL CHARGE PUMP
REPAIR CHARGE PUMP
REMOVE AND INSTALL CONTROL CABLE
ADJUST HYDROSTATIC NEUTRAL LINKAGE
REMOVE AND INSTALL CONTOUR MASTER HYDROSTATIC DRIVE LEVER, CABLE AND SWITCH LOCATION DRAWING
REMOVE AND INSTALL CONTOUR MASTER HYDROSTATIC CONTROL LEVER
ADJUST DISPLACEMENT CONTROL VALVE NEUTRAL
START UP PROCEDURE AFTER REFILLING RESERVOIR
JOHN DEERE CAM LOBE MOTOR REPAIR— USE CTM-19
OTHER MATERIAL
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
FLUSHING FOUR WHEEL DRIVE CAM LOBE MOTORS
REMOVE CAM LOBE MOTOR
INSTALL CAM LOBE MOTOR
REMOVE AND INSTALL CAM LOBE MOTOR CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CAM LOBE MOTOR CONTROL VALVE
SPECIAL OR ESSENTIAL TOOLS
SPECIFICATIONS
TIRE IDENTIFICATION
SERVICE TIRES SAFELY
CARE AND SERVICE OF TIRES
USING LIQUID WEIGHT
REMOVE AND INSTALL TIRE
DRIVE WHEEL BOLT TORQUE
DUAL WHEELS BOLT TORQUE
REAR WHEEL BOLT TORQUE
JACKING LOCATIONS
STUBBLE SHOES
REMOVE AND INSTALL REAR WHEEL WEIGHTS
REMOVE AND INSTALL DIAL-A-MATIC HEADER HEIGHT CONTROL SWITCH
REMOVE DIAL-A-MATIC HEIGHT CONTROL VALVE
DISASSEMBLE AND ASSEMBLE DIAL-A-MATIC HEIGHT CONTROL VALVE
INSTALL DIAL-A-MATIC HEIGHT CONTROL VALVE
CIRCUIT BREAKERS AND RELAYS (ENGINE COMPARTMENT) CIRCUIT BREAKER PANEL
FUSES AND RELAYS (CENTRAL ELECTRONICS BOX)
FUSE LOCATIONS
RELAYS
POWER DISTRIBUTION BOARD RELAY IDENTIFICATION
POWER DISTRIBUTION BOARD FUSE IDENTIFICATION
CIRCUIT BOARD REPLACEMENT
POWER DISTRIBUTION BOARD SYSTEM BASIC DESCRIPTION
BASIC OPERATION
DIAL-A-SPEED CIRCUIT BOARD
DIAL-A-MATIC CIRCUIT BOARD
CONTOUR MASTER (DIAL-A-MATIC ) CIRCUIT BOARD
LOW SHAFT SPEED MONITOR SYSTEM CIRCUIT BOARD
OVERHEAD WARNING DISPLAY PANEL
REPLACE CIRCUIT BOARD
CALIBRATION INFORMATION
HARVESTRAK CIRCUIT BOARD
HARVESTRAK CIRCUIT BOARD— REMOVAL AND INSTALLATION
COMBINE DATA CENTER—REMOVAL AND INSTALLATION
INSTRUMENTS AND CONTROLS IDENTIFICATION
ARMREST CONTROL PANEL
SAFETY RULES WHEN REPLACING HALOGEN BULBS
BULB PART NUMBERS
CAB HEAD LIGHT BULB REPLACEMENT AND ADJUSTMENT
SIDE FINDER (OPTIONAL) LIGHT BULB REPLACEMENT
GRAIN TANK LIGHT BULB REPLACEMENT
FRONT TURN SIGNAL, TAIL, WARNING AND SIDE LIGHT BULB REPLACEMENT
CLEANING SHOE LIGHT BULB REPLACMENT
TURN SIGNAL AND MAXIMUM TILT INDICATOR BULB REPLACEMENT
DOME AND CONSOLE LIGHT BULB REPLACEMENT
GAUGE LIGHT BULB REPLACEMENT
WARNING DISPLAY PANEL BULB REPLACEMENT
HEADER FLOAT GAUGE (OPTIONAL) BULB REPLACEMENT
CONTROL PANEL ROCKER TYPE SWITCH REPLACEMENT
CONTROL PANEL TOGGLE TYPE SWITCH REPLACEMENT
CONTROL PANEL KNOB AND ROTARY TYPE SWITCH REPLACEMENT (DIAL-A-MATIC AND DIAL-A-SPEED )
CONTROL PANEL KNOB AND ROTARY TYPE SWITCH REPLACEMENT (UNLOADING AUGER ENGAGE SWITCH)
NEUTRAL (SAFETY START) SWITCH REMOVAL
HYDRO-HANDLE ROCKER SWITCH REPLACEMENT
INSTALL NEW SWITCH AND HARNESS ASSEMBLY
START SWITCH REMOVAL
LIGHT SWITCH, LIGHT PANEL DIMMER AND WIPER SWITCH
AIR CONDITIONING/HEATER TEMPERATURE CONTROL SWITCH REMOVAL
REMOVE AND INSTALL TURN SIGNAL/SIDE FINDER LIGHT SWITCH
REMOVE AND INSTALL PARK BRAKE SWITCH
REMOVE AND INSTALL HORN SWITCH
REMOVE AND INSTALL STARTING AID SWITCH
REMOVE AND INSTALL CLEANING SHOE LIGHT SWITCH
PREVENT BATTERY EXPLOSIONS
PREVENT DAMAGE TO ELECTRICAL SYSTEMS
CHECKING ELECTROLYTE SPECIFIC GRAVITY
BATTERY REPLACEMENT
REMOVE AND INSTALL BATTERIES
CONNECTING BOOSTER BATTERIES
CHARGING BATTERIES
CONNECTING BATTERY CABLES
SPECIAL OR ESSENTIAL TOOLS
ELECTRICAL CONNECTOR HANDLING
REPLACE SURE-SEAL CONNECTORS
REPLACE CPC , LARGE MATE-N-LOK AND METRIMATE PIN TYPE CONNECTORS
REPLACE CPC BLADE TYPE CONNECTORS
REPLACE DEUTSCH STYLE CONNECTORS
INSTALL DEUTSCH CONTACT
REPLACE WEATHER PACK CONNECTOR
INSTALL WEATHER PACK CONTACT
REMOVE CONNECTOR BODY FROM BLADE TERMINALS
CORNER POST GAUGES, BULBS, AND CIRCUIT BOARD REMOVAL
DUAL DISPLAY DIGITAL TACHOMETER REMOVAL AND INSTALLATION
DUAL DISPLAY DIGITAL TACHOMETER CALIBRATION
LOW SHAFT SPEED MONITOR SENSOR REMOVAL
HARVESTRAK PREAMPLIFIER REMOVAL
REMOVE AND INSTALL AIR RESTRICTION SWITCH
REMOVE AND INSTALL FUEL SENDER
REMOVE AND INSTALL HYDRAULIC RESERVOIR TEMPERATURE SWITCH
REMOVE AND INSTALL ENGINE GEARCASE TEMPERATURE AND PRESSURE SWITCHES
REMOVE AND INSTALL HYDRO CHARGE PRESSURE SWITCH
REMOVE AND INSTALL PLUGGED WALKER SWITCH AND MAGNET
REMOVE AND INSTALL ENGINE OIL PRESSURE SWITCH
REMOVE AND INSTALL FULL TANK SENSOR
REMOVE AND INSTALL COOLANT TEMPERATURE SWITCH AND SENDER
REMOVE AND INSTALL WIPER MOTOR
ADJUST SHORT WINDSHIELD WIPER
ADJUST LONG WINDSHIELD WIPER
REMOVE AND INSTALL WINDSHIELD WASHER
MOUNT COMMUNICATIONS/CB RADIO
FM RADIO INSTALLATION
REMOVE AND INSTALL RADIO
REMOVE AND INSTALL RADIO SPEAKER
REMOVE AND INSTALL RADIO ANTENNA
JOHN DEERE ENGINE ACCESSORIES— ALTERNATOR REPAIR—USE CTM-77
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
REMOVE AND INSTALL ALTERNATOR
ADJUST ALTERNATOR BELT
JOHN DEERE STARTING MOTOR REPAIR— USE CTM-77
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL STARTING MOTOR
REPLACE STARTING MOTOR DUST COVER
JOHN DEERE ENGINE ACCESSORIES— GOVERNOR AND SPEED CONTROLLER REPAIR—USE CTM68
ELECTRONIC GOVERNOR AND SPEED CONTROLLER REPAIR
PUMP
ENGINE CONTROL UNIT
MACHINE WIRING
Power Steering and Brakes
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE STEERING PUMP
STEERING PUMP
DISASSEMBLE STEERING VALVE
ASSEMBLE STEERING VALVE
INSTALL STEERING PUMP
REMOVE AND INSTALL STEERING CYLINDER
REPAIR STEERING CYLINDER
TOE-IN ADJUSTMENT
REMOVE AND INSTALL STEERING TIE ROD
STEERING COLUMN (UPPER)
DISASSEMBLE AND ASSEMBLE STEERING COLUMN
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
DEGLAZING BRAKE LININGS
REMOVE BRAKE DRUM
REMOVE BRAKE SHOE
REPAIR BRAKES
ASSEMBLE BRAKES
INSTALL BRAKE DRUM
REMOVE AND INSTALL MASTER CYLINDER
DISASSEMBLE AND ASSEMBLE MASTER CYLINDER (DOUBLE BLEED SCREW)
BRAKE FLUID RESERVOIR
ADJUSTING MASTER CYLINDER
BLEEDING BRAKE SYSTEM (DOUBLE BLEED SCREW)
DISASSEMBLE AND ASSEMBLE BRAKE PEDALS
REMOVE AND INSTALL SLAVE CYLINDERS
DISASSEMBLE AND ASSEMBLE SLAVE CYLINDER
DISASSEMBLE AND ASSEMBLE PARKING BRAKE PEDAL
ADJUST PARK BRAKE PEDAL
Hydraulic Repair
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL RESERVOIR
FLUSHING THE HYDRAULIC SYSTEM
FLUSHING THE REEL/BELT PICKUP DRIVE SYSTEM
REMOVE AND INSTALL HYDROSTATIC CHECK VALVE
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
REMOVE MAIN HYDRAULIC PUMP
DISASSEMBLE MAIN HYDRAULIC PUMP
ASSEMBLE MAIN HYDRAULIC PUMP
INSTALL MAIN HYDRAULIC PUMP
REMOVE REEL/BELT PICKUP PUMP
REMOVE CHAFF SPREADER PUMP
DISASSEMBLE REEL/BELT PICKUP, CHAFF SPREADER PUMP
ASSEMBLE REEL/BELT PICKUP CHAFF SPREADER PUMP
INSTALL REEL/BELT PICK-UP PUMP
INSTALL CHAFF SPREADER PUMP
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL HYDRAULIC VALVE STACK
DISASSEMBLE AND ASSEMBLE HYDRAULIC VALVE STACK
RELIEF VALVE MODULE (NO. 1 COIL)
HEADER LIFT VALVE MODULE (NO. 2 AND NO. 3 COILS)
REEL LIFT, VARIABLE SPEED FEEDER HOUSE AND CYLINDER SPEED VALVE MODULE (NO. 4 AND NO. 5 COILS)
AUGER SWING VALVE MODULE (NO. 6 AND NO. 7 COILS)
REEL FORE/AFT VALVE MODULE (NO. 8 AND NO. 9 COILS)
CONTOUR MASTER (HEADER TILT)
HYDRAULIC SOLENOID CONTROL VALVE LEAKAGE REPAIR
REPLACING PILOT SLEEVE ASSEMBLIES
REPLACING PILOT SLEEVE O-RINGS
REMOVE REEL/BELT SPEED FLOW CONTROL VALVE
REPAIR REEL/BELT SPEED FLOW CONTROL VALVE
INSTALL REEL/BELT SPEED FLOW CONTROL VALVE
SPECIFICATIONS
REMOVE AND INSTALL HEADER LIFT CYLINDER
DISASSEMBLE AND ASSEMBLE LIFT CYLINDER
REMOVE AND INSTALL REEL LIFT CYLINDERS
DISASSEMBLE AND ASSEMBLE REEL LIFT SLAVE CYLINDER
DISASSEMBLE AND ASSEMBLE REEL LIFT MASTER CYLINDER
REMOVE AND INSTALL REEL FORE/AFT CYLINDER
DISASSEMBLE AND ASSEMBLE REEL FORE/AFT CYLINDER
REMOVE AND INSTALL UNLOADING AUGER SWING CYLINDER
DISASSEMBLE AND ASSEMBLE UNLOADING AUGER SWING CYLINDER REPAIR
ADJUST UNLOADING AUGER SWING CYLINDER
ADJUST UNLOADING AUGER SWING LIMIT SWITCH
REMOVE AND INSTALL UNLOADING AUGER DRIVE CYLINDER
UNLOADING AUGER DRIVE CYLINDER ADJUSTMENT
OTHER MATERIAL
SPECIFICATIONS
REMOVE REEL DRIVE MOTOR
REMOVE AND INSTALL CHAFF SPREADER MOTOR
REMOVE AND INSTALL CHAFF SPREADER MOTOR
DISASSEMBLE AND ASSEMBLE REEL DRIVE MOTOR 200 SERIES CUTTING PLATFORMS (TRW ROSS NO. MAB 16008)
REEL MOTOR 900 SERIES CUTTING PLATFORM 912 AND 914 PICKUP PLATFORMS THREE ROLLER BELT PICKUPS (TRW ROSS NO. K85921)
INSTALL REEL DRIVE MOTOR
REMOVE AND INSTALL BELT PICKUP DRIVE MOTOR
DISASSEMBLE AND ASSEMBLE BELT PICKUP DRIVE MOTOR 900 SERIES (CHAR-LYNN NO. 103—1291—008)
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
ACCUMULATOR (GENERAL INFORMATION)
ACCUMULATOR LOCK-OUT
REMOVE ACCUMULATOR
DISASSEMBLE AND ASSEMBLE ACCUMULATOR
INSTALL ACCUMULATOR
CHARGE ACCUMULATOR
CHARGING AN ACCUMULATOR WITH OVER 1000 HOURS OF COMBINE OPERATION
ACCUMULATOR PRECHARGE
ADDITIONAL PRECHARGE INFORMATION
REPAIR SHUT-OFF VALVE
REPLACE HEADER FLOAT GAUGE
REPLACE GAUGE BULB
ADJUST HEADER DROP RATE
SERVICE EQUIPMENT AND TOOLS
REMOVE AND INSTALL REEL/BELT PICKUP PUMP DRIVE
DISASSEMBLE AND ASSEMBLE REEL/BELT PICKUP PUMP DRIVE
Separator Shell
REMOVE AND INSTALL GULL WING
CLEANING FAN SHIELD ADJUSTMENT
INSTALL BEVEL GEAR COVER AND AXLE SHIELD
Operator Station Repair
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SERVICE PARTS KITS
DFRW20—COMPRESSOR HOLDING FIXTURE
HOSE AND TUBING O-RING CONNECTION TORQUES
SPECIFICATIONS
DISCHARGE AND RECOVERY OF AIR CONDITIONING REFRIGERANT
REMOVE AND INSTALL COMPRESSOR
DISASSEMBLE AND ASSEMBLE COMPRESSOR CLUTCH
CHECK CLUTCH HUB CLEARANCE
INSPECT COMPRESSOR MANIFOLD
DISASSEMBLE, INSPECT, AND ASSEMBLE COMPRESSOR
REMOVE AND INSTALL COMPRESSOR RELIEF VALVE
SERVICE OTHER SYSTEM COMPONENTS
COMPRESSOR OIL INFORMATION
DETERMINE CORRECT OIL CHARGE
CHECK REFRIGERANT OIL CHARGE
ADD REFRIGERANT OIL TO SYSTEM
EVACUATE AIR CONDITIONING SYSTEM
FLUSH AIR CONDITIONING SYSTEM
CHARGE AIR CONDITIONING SYSTEM
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
AIR CONDITIONING SYSTEM WITH PRECLEANER (GENERAL INFORMATION)
REMOVE AND INSTALL RECEIVER/DRYER
REPLACE BLOWER MOTOR
REPLACE RECIRCULATOR MOTOR RESISTOR
REPLACE HEATER CONTROL VALVE
REMOVE CONDENSER
REPAIR CONDENSER
INSTALL CONDENSER
REPLACE EVAPORATOR
REMOVE AND INSTALL A/C DE-ICING SWITCH
SPECIFICATIONS
REMOVE AND INSTALL CAB WINDSHIELD
REMOVE CAB
INSTALL CAB
REPLACE REAR WINDOW
REMOVE AND INSTALL CAB ROOF
REMOVE AND INSTALL OPERATOR’S SEAT
DISASSEMBLE AND ASSEMBLE SEAT HEIGHT ADJUSTER
DISASSEMBLE AND ASSEMBLE SEAT FORE-AND-AFT ADJUSTER
DISASSEMBLE AND ASSEMBLE OPERATOR’S SEAT
DISASSEMBLE AND ASSEMBLE ARMREST ADJUSTING MECHANISM
REMOVE OPERATOR’S SEAT (WITH ARMREST CONTROL PANEL)
INSTALL OPERATOR’S SEAT
REMOVE AIR SUSPENSION SEAT ASSEMBLY
INSTALL AIR SUSPENSION SEAT ASSEMBLY
REMOVE AIR SUSPENSION SEAT SUSPENSION BOOT
INSTALL AIR SUSPENSION SEAT SUSPENSION BOOT
REMOVE AIR SUSPENSION SEAT SUSPENSION SCISSORS FRAME
INSTALL AIR SUSPENSION SEAT SUSPENSION SCISSORS FRAME
REMOVE AIR SUSPENSION SEAT UPPER SUSPENSION HOUSING
INSTALL AIR SUSPENSION SEAT UPPER SUSPENSION HOUSING
REMOVE AIR SUSPENSION SEAT LOWER SUSPENSION HOUSING
INSTALL AIR SUSPENSION SEAT LOWER SUSPENSION HOUSING
REMOVE AND INSTALL AIR SUSPENSION SEAT SUSPENSION BEARINGS/ROLLERS
DISASSEMBLE LOWER HOUSING
ASSEMBLE LOWER HOUSING
DISASSEMBLE UPPER HOUSING
ASSEMBLE UPPER HOUSING
REMOVE AIR SUSPENSION SEAT COMPRESSOR
INSTALL AIR SUSPENSION SEAT COMPRESSOR
REMOVE AIR SUSPENSION SEAT COMPRESSOR FILTER
INSTALL AIR SUSPENSION SEAT COMPRESSOR FILTER
REMOVE AIR SUSPENSION SEAT AIR SPRING
INSTALL AIR SUSPENSION SEAT AIR SPRING
REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS ADJUST CABLE
INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS ADJUST CABLE
REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS SHOCK
INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS SHOCK
REMOVE AIR SUSPENSION SEAT ISOLATOR LATCH ASSEMBLY
INSTALL AIR SUSPENSION SEAT ISOLATOR LATCH ASSEMBLY
REMOVE AIR SUSPENSION SEAT ISOLATOR SHOCK
INSTALL AIR SUSPENSION SEAT ISOLATOR SHOCK
REMOVE AIR SUSPENSION SEAT HEIGHT ADJUSTMENT SWITCH/VALVE
INSTALL AIR SUSPENSION SEAT HEIGHT ADJUST SWITCH/VALVE
REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS CONTROL KNOB
INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS CONTROL KNOB
REMOVE AIR SUSPENSION SEAT ISOLATOR KNOB
INSTALL AIR SUSPENSION SEAT ISOLATOR KNOB
CAB DOOR LATCH STRIKER
Feeder House Repair
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL FEEDER HOUSE
DISASSEMBLE AND ASSEMBLE FEEDER CONVEYOR
ADJUSTING FEEDER CONVEYOR CHAIN
ADJUSTING DRUM HEIGHT
REMOVE AND INSTALL FEEDER HOUSE RETURN FLOOR
MEASURE CONVEYOR CHAIN WEAR
CHECK CONVEYOR DRUM OUT-OF-ROUND
REDUCE CONVEYOR CHAIN WEAR
INSTALL FEEDER HOUSE FRONT WEAR PLATE
REMOVE AND INSTALL TOP SHAFT SUPPORTS
DISASSEMBLE AND ASSEMBLE FEED PLATE SUPPORT
SPECIFICATIONS
DISASSEMBLE AND ASSEMBLE FEEDER HOUSE CONVEYOR DRUM
OTHER MATERIAL
SPECIFICATIONS
DISASSEMBLE AND ASSEMBLE TOP CONVEYOR SHAFT (ROUND TOP SHAFT)
OTHER MATERIAL
SPECIFICATIONS
LOWER SHAFT, SHEAVES, REVERSER GEAR CASE, AND COUPLERS
DISASSEMBLE AND ASSEMBLE VARIABLE DRIVE COUNTERSHAFT
DISASSEMBLE REVERSER GEAR CASE
FEEDER HOUSE BACKSHAFT SPEED SENSOR
ASSEMBLE REVERSER GEARCASE
ADJUSTING REVERSER SHIFTER FORK AND CONTROL CABLE
DISASSEMBLE AND ASSEMBLE VARIABLE SPEED DRIVE TIGHTENER
DISASSEMBLE AND ASSEMBLE FIXED SPEED DRIVE TIGHTENER
DISASSEMBLE AND ASSEMBLE CONVEYOR DRIVE CHAIN, TIGHTENER AND GUIDES
ADJUST VARIABLE SPEED FEEDER HOUSE BELT—SIDEHILL COMBINE ONLY
ADJUSTING VARIABLE SPEED FEEDER HOUSE BELT
REPLACING VARIABLE SPEED FEEDER HOUSE BELT
AIR FLOW FEEDER HOUSE FAN
ADJUSTING FIXED SPEED FEEDER HOUSE BELT
REPLACING FIXED SPEED FEEDER HOUSE BELT
FEEDER HOUSE OIL COOLER
REMOVE AND INSTALL FEEDER HOUSE DUST SUPPRESSION
CONTOUR MASTER PLATFORM DRIVESHAFTS
FEEDER HOUSE DRIVE SHIELDS AND SAFETY STOP—CONTOUR MASTER
CONTOUR MASTER TILT CYLINDER HOSES AND FITTINGS
TILT CYLINDER
REMOVE CONTOUR MASTER TILT CYLINDER
INSTALL CONTOUR MASTER TILT CYLINDER
OTHER MATERIAL
SPECIFICATIONS
FEEDER HOUSE SHELL, WEAR PLATES AND SEAL LOCATION DRAWINGS
TILT BEAM AND CLOSURE PLATES LOCATION DRAWINGS
REMOVE/REPLACE FEEDER HOUSE CHAIN
REMOVE TILT FRAME
INSTALL TILT FRAME
TILT BEAM AND CLOSURE PLATES LOCATION DRAWINGS
REMOVE LOWER TILT BEAM
INSTALL LOWER TILT BEAM
LATERAL TILT LOCKOUT LOCATION DRAWING
INSTALL LATERAL TILT LOCKOUT
INSTALL DRIVESHAFT AND COUPLER LOCKOUT ADAPTER KIT—9410 AND 9510
INSTALL LOWER DRIVESHAFT AND COUPLER LOCKOUT ADAPTER KIT—9610
Separator
Grain Tank and Unloading System Repair
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REPLACE RASP BARS
STATIC BALANCE CYLINDER
REMOVE CYLINDER
INSTALL CYLINDER
REMOVE CONCAVE
INSTALL CONCAVE
LEVEL CONCAVE (RASP BAR)
LEVEL CONCAVE (SPIKE TOOTH)
REMOVE AND INSTALL CONCAVE INDICATOR
REMOVE AND INSTALL CONCAVE POSITION SENSOR
REMOVE AND INSTALL CONCAVE ADJUSTING MOTOR
ADJUST CONCAVE ADJUSTING MOTOR
DISASSEMBLE AND ASSEMBLE BEATER
REMOVE AND INSTALL BEATER SHAFT
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
CHECK CYLINDER DRIVE RUNOUT
REMOVE/INSTALL SINGLE SPEED EXTENDED RANGE CYLINDER DRIVE SHEAVE
REMOVE AND INSTALL DUAL-RANGE CYLINDER DRIVE GEARCASE
DISASSEMBLE AND ASSEMBLE DUAL-RANGE CYLINDER DRIVE GEARCASE
REMOVE AND INSTALL INTERMEDIATE CYLINDER DRIVE
REPAIR INTERMEDIATE CYLINDER DRIVE
REMOVE AND INSTALL INTERMEDIATE CYLINDER DRIVE SUPPORT
DISASSEMBLE AND ASSEMBLE INTERMEDIATE CYLINDER DRIVE UPPER SHEAVE
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
ALL WALKERS - TIMING PROCEDURE
STRAW WALKER WITH ACU-ZINC BEARINGS
REMOVE AND INSTALL REAR CRANKSHAFT (ZINC-ALLOY BEARINGS)
REMOVE AND INSTALL FRONT CRANKSHAFT (ZINC-ALLOY BEARINGS)
REMOVE AND INSTALL STRAW WALKER GEARCASE
DISASSEMBLE AND ASSEMBLE STRAW WALKER GEARCASE
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
WIDE SPREAD FINE CUT CHOPPER
FINE CUT STRAW CHOPPER
CHOPPER HOUSING AND KNIFE BANK
REMOVE STRAW CHOPPER
REMOVE AND REPLACE CHOPPER BLADES
REPLACE KNIFE SECTION
REMOVE BEARING
REMOVE AND INSTALL STRAW CHOPPER REAR DRIVE
REMOVE AND INSTALL STRAW CHOPPER FRONT DRIVE
DISASSEMBLE AND ASSEMBLE STRAW SPREADER
REMOVE AND INSTALL CHAFF SPREADER
DISASSEMBLE AND ASSEMBLE CHAFF SPREADER DUAL MOTOR TYPE
CHAFF SPREADER (DUAL MOTOR) HOSES AND LINES
REMOVE AND INSTALL CHAFF SPREADER PUMP
DISASSEMBLE CHAFF SPREADER PUMP
ASSEMBLE CHAFF SPREADER PUMP
REMOVE AND INSTALL CHAFF SPREADER CHECK VALVE
REMOVE AND INSTALL CHAFF SPREADER MOTOR
DISASSEMBLE AND ASSEMBLE CHAFF SPREADER FLOW CONTROL VALVE
POSITION CHAFF SPREADER VANES
SPECIFICATIONS
REMOVE SHOE SUPPLY AUGERS
INSTALL SHOE SUPPLY AUGERS
REMOVE SEPARATOR DRIVE JACKSHAFT
INSTALL SEPARATOR DRIVE JACKSHAFT
REMOVE AND INSTALL CLEANING FAN DRIVE
FAN DRIVE SPEED CONTROL
REMOVE CLEANING FAN
INSTALL CLEANING FANS
ADJUST FAN SPEED ACTUATOR
REPLACE BUSHINGS FOR CHAFFER/SIEVE/PRECLEANER
REMOVE CHAFFERS, SIEVE, AND FRAMES
INSTALL CHAFFERS, SIEVE, AND FRAMES
REMOVE AND INSTALL SHOE PITTMAN ARMS
DISASSEMBLE TAILINGS ELEVATOR AND AUGERS
ASSEMBLE TAILINGS ELEVATOR AND AUGERS
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
REMOVE AND INSTALL PRIMARY COUNTERSHAFT GEARCASE
DISASSEMBLE AND ASSEMBLE PRIMARY COUNTERSHAFT GEARCASE
SPECIFICATIONS
REMOVE HEADER ELECTROMAGNETIC CLUTCH
REPAIR HEADER ELECTROMAGNETIC CLUTCH
INSTALL HEADER ELECTROMAGNETIC CLUTCH
Engine Gearcase and Control Valve Repair
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIALS
SPECIFICATIONS
GENERAL INFORMATION
REMOVE AND INSTALL ENGINE GEARCASE
ENGINE GEARCASE SPECIFICATIONS
DISASSEMBLE AND ASSEMBLE SEPARATOR DRIVE WET CLUTCH
TORQUE SPECIFICATIONS
DISASSEMBLE AND ASSEMBLE HYDROSTATIC GEAR SET
SET GEAR POSITION
PRELOAD BEARINGS
DISASSEMBLE AND ASSEMBLE STRAW CHOPPER/UNLOADING SYSTEM
SET SEPARATOR GEAR POSITION
TORQUE SPECIFICATIONS
PRELOAD BEARINGS
DISASSEMBLE AND ASSEMBLE SEPARATOR DRIVE
PRELOAD SEPARATOR DRIVE BEARINGS
SET SEPARATOR DRIVE GEAR BACKLASH
DISASSEMBLE AND ASSEMBLE HYDROSTATIC PUMP DRIVE
PRELOAD HYDROSTATIC PUMP DRIVE BEARINGS
TORQUE SPECIFICATIONS
SET HYDROSTATIC PUMP DRIVE GEAR BACKLASH
DISASSEMBLE AND ASSEMBLE OIL SCREEN
DISASSEMBLE AND ASSEMBLE OIL TROUGH
DISASSEMBLE AND ASSEMBLE DIPSTICK TUBE
REMOVE AND INSTALL FILTER
REMOVE AND INSTALL PRESSURE REGULATING VALVE
DISASSEMBLE AND ASSEMBLE PRESSURE REGULATING VALVE
This manual will assist you in assembling, disassembling, and repairing for your combine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.
Covered Models:
9410 (SN: 675201-)
9510 (SN: 675201-)
9610 (SN: 675201-)
Format: PDF, 1246 pages
Language: English
Publication Date: 31 Oct 1997
Table of Contents:
Introduction
Foreword
General
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
HANDLE FLUIDS SAFELY—AVOID FIRES
PREVENT BATTERY EXPLOSIONS
PREPARE FOR EMERGENCIES
PREVENT ACID BURNS
AVOID HIGH-PRESSURE FLUIDS
PARK MACHINE SAFELY
SUPPORT MACHINE PROPERLY
WEAR PROTECTIVE CLOTHING
SERVICE MACHINES SAFELY
WORK IN VENTILATED AREA
ILLUMINATE WORK AREA SAFELY
REPLACE SAFETY SIGNS
USE PROPER LIFTING EQUIPMENT
SERVICE TIRES SAFELY
AVOID HARMFUL ASBESTOS DUST
WORK IN CLEAN AREA
PRACTICE SAFE MAINTENANCE
USE PROPER TOOLS
DISPOSE OF WASTE PROPERLY
USE ADEQUATE SERVICE FACILITIES
LIVE WITH SAFETY
IDENTIFICATION PLATES
COMBINE IDENTIFICATION NUMBER
ENGINE SERIAL NUMBER FOR 9410 COMBINES
ENGINE SERIAL NUMBERS FOR 9510 AND 9610 COMBINES
HYDROSTATIC DRIVE UNIT PUMP
HYDROSTATIC DRIVE UNIT MOTOR
RIGHT CAM LOBE FOUR-WHEEL DRIVE MOTOR
LEFT CAM LOBE FOUR-WHEEL DRIVE MOTOR
ENGINE GEARCASE
TRANSMISSION
CAB
OPERATING SPEEDS
GROUNDS SPEED (FAST IDLE)
GROUND SPEEDS (FAST IDLE)
TURNING RADIUS
SPECIFICATIONS—9410 COMBINES
SPECIFICATIONS—9510 COMBINES
SPECIFICATIONS—9610 COMBINES
DIMENSIONS
DIMENSION REFERENCE POINTS
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
O-RING BOSS FITTING TORQUE CHART
FLAT FACE O-RING SEAL FITTING TORQUE CHART
SAE FOUR BOLT FLANGE FITTING TORQUE CHART
PREVENT HYDRAULIC SYSTEM CONTAMINATION
CHECK OIL LINES AND FITTINGS
TUNE-UP AND ADJUSTMENT
CARE AND MAINTENANCE OF BELTS
DEFECTIVE BELTS
RIGHT-HAND DRIVES AND PART NUMBERS
LEFT-HAND DRIVES AND PART NUMBERS
DIESEL FUEL
FUEL STORAGE
ENGINE COOLANT
LIQUID COOLANT CONDITIONER
DIESEL ENGINE OIL
HYDROSTATIC DRIVE SYSTEM, MAIN HYDRAULIC SYSTEM AND MAIN ENGINE GEAR CASE OILS
TRANSMISSION, FINAL DRIVES, FEEDER HOUSE REVERSER, DUAL-RANGE CYLINDER DRIVE, PRIMARY COUNTERSHAFT, LOADING AUGER ELEVATOR AND STRAW WALKER DRIVE GEAR CASES
GREASES
LUBRICANT STORAGE
ALTERNATIVE AND SYNTHETIC LUBRICANTS
FILTER PART NUMBERS
Engine
JOHN DEERE ENGINE REPAIR—USE CTM104 (9410 COMBINE)
JOHN DEERE ENGINE REPAIR—USE CTM86 (9510, SIDEHILL 9510, AND 9610 COMBINES)
SPECIAL OR ESSENTIAL TOOLS
SPECIFICATIONS
REMOVE ENGINE
INSTALL ENGINE
JOHN DEERE ENGINE REPAIR—USE CTM104 (9410 COMBINE)
JOHN DEERE ENGINE REPAIR—USE CTM86 (9510, SIDEHILL 9510, AND 9610 COMBINES)
SPECIFICATIONS
REMOVE AND INSTALL ROTARY SCREEN DRIVE
REMOVE AND INSTALL ROTARY SCREEN
ADJUSTING ROTARY SCREEN KNIFE COMB
REMOVE RADIATOR
INSTALL RADIATOR
TEST RADIATOR
TEST RADIATOR CAP
REPLACE THERMOSTAT
REPAIR OR REPLACE WATER PUMP
REMOVE AND INSTALL ENGINE OIL PAN ACCESS SHEET
Fuel and Air Repair
JOHN DEERE ENGINE REPAIR
SPECIFICATIONS
REMOVE AND INSTALL TURBOCHARGER
REMOVE AND INSTALL AIR CLEANER FILTERS
SPECIFICATIONS
REMOVE FUEL TANK
INSTALL FUEL TANK
REMOVE AND INSTALL FUEL SENDER
REMOVE AND INSTALL FUEL TANK STRAINER AND BREATHER
REMOVE FUEL TANK OUTLET SCREEN
INSTALL FUEL TANK OUTLET SCREEN
REPLACE COLD WEATHER STARTING AID CAN
REMOVE AND INSTALL COLD WEATHER STARTING AID
Electrical System
Power Train Repair
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND REPAIR SHIFTER FORKS AND SHIFTER CAM
INSTALL SHIFTER FORKS AND SHIFTER CAM
REMOVE AND INSTALL TRANSMISSION LUBE PUMP
REMOVE AND INSTALL SUCTION SCREEN
REMOVE TRANSMISSION
TRANSMISSION COMPONENTS
TRANSMISSION RECONDITION
DISASSEMBLE AND REPAIR TRANSMISSION
ASSEMBLE TRANSMISSION
INSTALL TRANSMISSION
REMOVE AND INSTALL GEARSHIFT LEVER AND LINKAGE
ADJUST GEARSHIFT LINKAGE
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL FINAL DRIVE
DISASSEMBLE AND ASSEMBLE FINAL DRIVE
ADJUST SPINDLE BEARING (PREFERRED METHOD)
ADJUST SPINDLE BEARING (ALTERNATE METHOD)
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL FINAL DRIVE
DISASSEMBLE AND ASSEMBLE FINAL DRIVE
SEPARATE FINAL DRIVE
DISASSEMBLE OUTER HALF
ASSEMBLE OUTER HALF
DISASSEMBLE INNER HALF
ASSEMBLE INNER HALF
ASSEMBLE FINAL DRIVE
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
SERIAL NUMBER PLATE
CLEAN HYDROSTATIC MOTOR AND PUMP
FLUSHING THE HYDROSTATIC SYSTEM
REMOVE AND INSTALL HYDROSTATIC MOTOR
DISASSEMBLE HYDROSTATIC MOTOR
INSPECT PARTS
LACK OF LUBRICATION
ABRASIVE CONTAMINATION
CAVITATION
OVER SPEEDING
INSPECT SHAFT SEAL
INSPECT THRUST PLATE
INSPECT FIXED SWASHPLATE
INSPECT PISTON SLIPPER
INSPECT PISTON RETAINER
INSPECT CYLINDER BLOCK
INSPECT BEARING PLATE
INSPECT VALVE PLATE
INSPECT BEARING AND RACE
INSPECT SERVO PISTON
INSPECT DRIVE SHAFT
REPLACE CYLINDER BLOCK SPRING
ASSEMBLE MOTOR
REMOVE AND INSTALL MOTOR VALVE BLOCK (MANIFOLD)
REPAIR MOTOR VALVE BLOCK
REMOVE HYDROSTATIC PUMP
DISASSEMBLE DRIVE PUMP
ASSEMBLE DRIVE PUMP
REPLACE HIGH-PRESSURE LINE CENTER PIVOT O-RINGS
DISASSEMBLE AND ASSEMBLE END COVER
REPAIR CONTROL VALVE
INSTALL HYDROSTATIC PUMP
REMOVE AND INSTALL CHARGE PUMP
REPAIR CHARGE PUMP
REMOVE AND INSTALL CONTROL CABLE
ADJUST HYDROSTATIC NEUTRAL LINKAGE
REMOVE AND INSTALL CONTOUR MASTER HYDROSTATIC DRIVE LEVER, CABLE AND SWITCH LOCATION DRAWING
REMOVE AND INSTALL CONTOUR MASTER HYDROSTATIC CONTROL LEVER
ADJUST DISPLACEMENT CONTROL VALVE NEUTRAL
START UP PROCEDURE AFTER REFILLING RESERVOIR
JOHN DEERE CAM LOBE MOTOR REPAIR— USE CTM-19
OTHER MATERIAL
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
FLUSHING FOUR WHEEL DRIVE CAM LOBE MOTORS
REMOVE CAM LOBE MOTOR
INSTALL CAM LOBE MOTOR
REMOVE AND INSTALL CAM LOBE MOTOR CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CAM LOBE MOTOR CONTROL VALVE
SPECIAL OR ESSENTIAL TOOLS
SPECIFICATIONS
TIRE IDENTIFICATION
SERVICE TIRES SAFELY
CARE AND SERVICE OF TIRES
USING LIQUID WEIGHT
REMOVE AND INSTALL TIRE
DRIVE WHEEL BOLT TORQUE
DUAL WHEELS BOLT TORQUE
REAR WHEEL BOLT TORQUE
JACKING LOCATIONS
STUBBLE SHOES
REMOVE AND INSTALL REAR WHEEL WEIGHTS
REMOVE AND INSTALL DIAL-A-MATIC HEADER HEIGHT CONTROL SWITCH
REMOVE DIAL-A-MATIC HEIGHT CONTROL VALVE
DISASSEMBLE AND ASSEMBLE DIAL-A-MATIC HEIGHT CONTROL VALVE
INSTALL DIAL-A-MATIC HEIGHT CONTROL VALVE
CIRCUIT BREAKERS AND RELAYS (ENGINE COMPARTMENT) CIRCUIT BREAKER PANEL
FUSES AND RELAYS (CENTRAL ELECTRONICS BOX)
FUSE LOCATIONS
RELAYS
POWER DISTRIBUTION BOARD RELAY IDENTIFICATION
POWER DISTRIBUTION BOARD FUSE IDENTIFICATION
CIRCUIT BOARD REPLACEMENT
POWER DISTRIBUTION BOARD SYSTEM BASIC DESCRIPTION
BASIC OPERATION
DIAL-A-SPEED CIRCUIT BOARD
DIAL-A-MATIC CIRCUIT BOARD
CONTOUR MASTER (DIAL-A-MATIC ) CIRCUIT BOARD
LOW SHAFT SPEED MONITOR SYSTEM CIRCUIT BOARD
OVERHEAD WARNING DISPLAY PANEL
REPLACE CIRCUIT BOARD
CALIBRATION INFORMATION
HARVESTRAK CIRCUIT BOARD
HARVESTRAK CIRCUIT BOARD— REMOVAL AND INSTALLATION
COMBINE DATA CENTER—REMOVAL AND INSTALLATION
INSTRUMENTS AND CONTROLS IDENTIFICATION
ARMREST CONTROL PANEL
SAFETY RULES WHEN REPLACING HALOGEN BULBS
BULB PART NUMBERS
CAB HEAD LIGHT BULB REPLACEMENT AND ADJUSTMENT
SIDE FINDER (OPTIONAL) LIGHT BULB REPLACEMENT
GRAIN TANK LIGHT BULB REPLACEMENT
FRONT TURN SIGNAL, TAIL, WARNING AND SIDE LIGHT BULB REPLACEMENT
CLEANING SHOE LIGHT BULB REPLACMENT
TURN SIGNAL AND MAXIMUM TILT INDICATOR BULB REPLACEMENT
DOME AND CONSOLE LIGHT BULB REPLACEMENT
GAUGE LIGHT BULB REPLACEMENT
WARNING DISPLAY PANEL BULB REPLACEMENT
HEADER FLOAT GAUGE (OPTIONAL) BULB REPLACEMENT
CONTROL PANEL ROCKER TYPE SWITCH REPLACEMENT
CONTROL PANEL TOGGLE TYPE SWITCH REPLACEMENT
CONTROL PANEL KNOB AND ROTARY TYPE SWITCH REPLACEMENT (DIAL-A-MATIC AND DIAL-A-SPEED )
CONTROL PANEL KNOB AND ROTARY TYPE SWITCH REPLACEMENT (UNLOADING AUGER ENGAGE SWITCH)
NEUTRAL (SAFETY START) SWITCH REMOVAL
HYDRO-HANDLE ROCKER SWITCH REPLACEMENT
INSTALL NEW SWITCH AND HARNESS ASSEMBLY
START SWITCH REMOVAL
LIGHT SWITCH, LIGHT PANEL DIMMER AND WIPER SWITCH
AIR CONDITIONING/HEATER TEMPERATURE CONTROL SWITCH REMOVAL
REMOVE AND INSTALL TURN SIGNAL/SIDE FINDER LIGHT SWITCH
REMOVE AND INSTALL PARK BRAKE SWITCH
REMOVE AND INSTALL HORN SWITCH
REMOVE AND INSTALL STARTING AID SWITCH
REMOVE AND INSTALL CLEANING SHOE LIGHT SWITCH
PREVENT BATTERY EXPLOSIONS
PREVENT DAMAGE TO ELECTRICAL SYSTEMS
CHECKING ELECTROLYTE SPECIFIC GRAVITY
BATTERY REPLACEMENT
REMOVE AND INSTALL BATTERIES
CONNECTING BOOSTER BATTERIES
CHARGING BATTERIES
CONNECTING BATTERY CABLES
SPECIAL OR ESSENTIAL TOOLS
ELECTRICAL CONNECTOR HANDLING
REPLACE SURE-SEAL CONNECTORS
REPLACE CPC , LARGE MATE-N-LOK AND METRIMATE PIN TYPE CONNECTORS
REPLACE CPC BLADE TYPE CONNECTORS
REPLACE DEUTSCH STYLE CONNECTORS
INSTALL DEUTSCH CONTACT
REPLACE WEATHER PACK CONNECTOR
INSTALL WEATHER PACK CONTACT
REMOVE CONNECTOR BODY FROM BLADE TERMINALS
CORNER POST GAUGES, BULBS, AND CIRCUIT BOARD REMOVAL
DUAL DISPLAY DIGITAL TACHOMETER REMOVAL AND INSTALLATION
DUAL DISPLAY DIGITAL TACHOMETER CALIBRATION
LOW SHAFT SPEED MONITOR SENSOR REMOVAL
HARVESTRAK PREAMPLIFIER REMOVAL
REMOVE AND INSTALL AIR RESTRICTION SWITCH
REMOVE AND INSTALL FUEL SENDER
REMOVE AND INSTALL HYDRAULIC RESERVOIR TEMPERATURE SWITCH
REMOVE AND INSTALL ENGINE GEARCASE TEMPERATURE AND PRESSURE SWITCHES
REMOVE AND INSTALL HYDRO CHARGE PRESSURE SWITCH
REMOVE AND INSTALL PLUGGED WALKER SWITCH AND MAGNET
REMOVE AND INSTALL ENGINE OIL PRESSURE SWITCH
REMOVE AND INSTALL FULL TANK SENSOR
REMOVE AND INSTALL COOLANT TEMPERATURE SWITCH AND SENDER
REMOVE AND INSTALL WIPER MOTOR
ADJUST SHORT WINDSHIELD WIPER
ADJUST LONG WINDSHIELD WIPER
REMOVE AND INSTALL WINDSHIELD WASHER
MOUNT COMMUNICATIONS/CB RADIO
FM RADIO INSTALLATION
REMOVE AND INSTALL RADIO
REMOVE AND INSTALL RADIO SPEAKER
REMOVE AND INSTALL RADIO ANTENNA
JOHN DEERE ENGINE ACCESSORIES— ALTERNATOR REPAIR—USE CTM-77
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
REMOVE AND INSTALL ALTERNATOR
ADJUST ALTERNATOR BELT
JOHN DEERE STARTING MOTOR REPAIR— USE CTM-77
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL STARTING MOTOR
REPLACE STARTING MOTOR DUST COVER
JOHN DEERE ENGINE ACCESSORIES— GOVERNOR AND SPEED CONTROLLER REPAIR—USE CTM68
ELECTRONIC GOVERNOR AND SPEED CONTROLLER REPAIR
PUMP
ENGINE CONTROL UNIT
MACHINE WIRING
Power Steering and Brakes
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE STEERING PUMP
STEERING PUMP
DISASSEMBLE STEERING VALVE
ASSEMBLE STEERING VALVE
INSTALL STEERING PUMP
REMOVE AND INSTALL STEERING CYLINDER
REPAIR STEERING CYLINDER
TOE-IN ADJUSTMENT
REMOVE AND INSTALL STEERING TIE ROD
STEERING COLUMN (UPPER)
DISASSEMBLE AND ASSEMBLE STEERING COLUMN
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
DEGLAZING BRAKE LININGS
REMOVE BRAKE DRUM
REMOVE BRAKE SHOE
REPAIR BRAKES
ASSEMBLE BRAKES
INSTALL BRAKE DRUM
REMOVE AND INSTALL MASTER CYLINDER
DISASSEMBLE AND ASSEMBLE MASTER CYLINDER (DOUBLE BLEED SCREW)
BRAKE FLUID RESERVOIR
ADJUSTING MASTER CYLINDER
BLEEDING BRAKE SYSTEM (DOUBLE BLEED SCREW)
DISASSEMBLE AND ASSEMBLE BRAKE PEDALS
REMOVE AND INSTALL SLAVE CYLINDERS
DISASSEMBLE AND ASSEMBLE SLAVE CYLINDER
DISASSEMBLE AND ASSEMBLE PARKING BRAKE PEDAL
ADJUST PARK BRAKE PEDAL
Hydraulic Repair
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL RESERVOIR
FLUSHING THE HYDRAULIC SYSTEM
FLUSHING THE REEL/BELT PICKUP DRIVE SYSTEM
REMOVE AND INSTALL HYDROSTATIC CHECK VALVE
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
REMOVE MAIN HYDRAULIC PUMP
DISASSEMBLE MAIN HYDRAULIC PUMP
ASSEMBLE MAIN HYDRAULIC PUMP
INSTALL MAIN HYDRAULIC PUMP
REMOVE REEL/BELT PICKUP PUMP
REMOVE CHAFF SPREADER PUMP
DISASSEMBLE REEL/BELT PICKUP, CHAFF SPREADER PUMP
ASSEMBLE REEL/BELT PICKUP CHAFF SPREADER PUMP
INSTALL REEL/BELT PICK-UP PUMP
INSTALL CHAFF SPREADER PUMP
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL HYDRAULIC VALVE STACK
DISASSEMBLE AND ASSEMBLE HYDRAULIC VALVE STACK
RELIEF VALVE MODULE (NO. 1 COIL)
HEADER LIFT VALVE MODULE (NO. 2 AND NO. 3 COILS)
REEL LIFT, VARIABLE SPEED FEEDER HOUSE AND CYLINDER SPEED VALVE MODULE (NO. 4 AND NO. 5 COILS)
AUGER SWING VALVE MODULE (NO. 6 AND NO. 7 COILS)
REEL FORE/AFT VALVE MODULE (NO. 8 AND NO. 9 COILS)
CONTOUR MASTER (HEADER TILT)
HYDRAULIC SOLENOID CONTROL VALVE LEAKAGE REPAIR
REPLACING PILOT SLEEVE ASSEMBLIES
REPLACING PILOT SLEEVE O-RINGS
REMOVE REEL/BELT SPEED FLOW CONTROL VALVE
REPAIR REEL/BELT SPEED FLOW CONTROL VALVE
INSTALL REEL/BELT SPEED FLOW CONTROL VALVE
SPECIFICATIONS
REMOVE AND INSTALL HEADER LIFT CYLINDER
DISASSEMBLE AND ASSEMBLE LIFT CYLINDER
REMOVE AND INSTALL REEL LIFT CYLINDERS
DISASSEMBLE AND ASSEMBLE REEL LIFT SLAVE CYLINDER
DISASSEMBLE AND ASSEMBLE REEL LIFT MASTER CYLINDER
REMOVE AND INSTALL REEL FORE/AFT CYLINDER
DISASSEMBLE AND ASSEMBLE REEL FORE/AFT CYLINDER
REMOVE AND INSTALL UNLOADING AUGER SWING CYLINDER
DISASSEMBLE AND ASSEMBLE UNLOADING AUGER SWING CYLINDER REPAIR
ADJUST UNLOADING AUGER SWING CYLINDER
ADJUST UNLOADING AUGER SWING LIMIT SWITCH
REMOVE AND INSTALL UNLOADING AUGER DRIVE CYLINDER
UNLOADING AUGER DRIVE CYLINDER ADJUSTMENT
OTHER MATERIAL
SPECIFICATIONS
REMOVE REEL DRIVE MOTOR
REMOVE AND INSTALL CHAFF SPREADER MOTOR
REMOVE AND INSTALL CHAFF SPREADER MOTOR
DISASSEMBLE AND ASSEMBLE REEL DRIVE MOTOR 200 SERIES CUTTING PLATFORMS (TRW ROSS NO. MAB 16008)
REEL MOTOR 900 SERIES CUTTING PLATFORM 912 AND 914 PICKUP PLATFORMS THREE ROLLER BELT PICKUPS (TRW ROSS NO. K85921)
INSTALL REEL DRIVE MOTOR
REMOVE AND INSTALL BELT PICKUP DRIVE MOTOR
DISASSEMBLE AND ASSEMBLE BELT PICKUP DRIVE MOTOR 900 SERIES (CHAR-LYNN NO. 103—1291—008)
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
ACCUMULATOR (GENERAL INFORMATION)
ACCUMULATOR LOCK-OUT
REMOVE ACCUMULATOR
DISASSEMBLE AND ASSEMBLE ACCUMULATOR
INSTALL ACCUMULATOR
CHARGE ACCUMULATOR
CHARGING AN ACCUMULATOR WITH OVER 1000 HOURS OF COMBINE OPERATION
ACCUMULATOR PRECHARGE
ADDITIONAL PRECHARGE INFORMATION
REPAIR SHUT-OFF VALVE
REPLACE HEADER FLOAT GAUGE
REPLACE GAUGE BULB
ADJUST HEADER DROP RATE
SERVICE EQUIPMENT AND TOOLS
REMOVE AND INSTALL REEL/BELT PICKUP PUMP DRIVE
DISASSEMBLE AND ASSEMBLE REEL/BELT PICKUP PUMP DRIVE
Separator Shell
REMOVE AND INSTALL GULL WING
CLEANING FAN SHIELD ADJUSTMENT
INSTALL BEVEL GEAR COVER AND AXLE SHIELD
Operator Station Repair
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SERVICE PARTS KITS
DFRW20—COMPRESSOR HOLDING FIXTURE
HOSE AND TUBING O-RING CONNECTION TORQUES
SPECIFICATIONS
DISCHARGE AND RECOVERY OF AIR CONDITIONING REFRIGERANT
REMOVE AND INSTALL COMPRESSOR
DISASSEMBLE AND ASSEMBLE COMPRESSOR CLUTCH
CHECK CLUTCH HUB CLEARANCE
INSPECT COMPRESSOR MANIFOLD
DISASSEMBLE, INSPECT, AND ASSEMBLE COMPRESSOR
REMOVE AND INSTALL COMPRESSOR RELIEF VALVE
SERVICE OTHER SYSTEM COMPONENTS
COMPRESSOR OIL INFORMATION
DETERMINE CORRECT OIL CHARGE
CHECK REFRIGERANT OIL CHARGE
ADD REFRIGERANT OIL TO SYSTEM
EVACUATE AIR CONDITIONING SYSTEM
FLUSH AIR CONDITIONING SYSTEM
CHARGE AIR CONDITIONING SYSTEM
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
AIR CONDITIONING SYSTEM WITH PRECLEANER (GENERAL INFORMATION)
REMOVE AND INSTALL RECEIVER/DRYER
REPLACE BLOWER MOTOR
REPLACE RECIRCULATOR MOTOR RESISTOR
REPLACE HEATER CONTROL VALVE
REMOVE CONDENSER
REPAIR CONDENSER
INSTALL CONDENSER
REPLACE EVAPORATOR
REMOVE AND INSTALL A/C DE-ICING SWITCH
SPECIFICATIONS
REMOVE AND INSTALL CAB WINDSHIELD
REMOVE CAB
INSTALL CAB
REPLACE REAR WINDOW
REMOVE AND INSTALL CAB ROOF
REMOVE AND INSTALL OPERATOR’S SEAT
DISASSEMBLE AND ASSEMBLE SEAT HEIGHT ADJUSTER
DISASSEMBLE AND ASSEMBLE SEAT FORE-AND-AFT ADJUSTER
DISASSEMBLE AND ASSEMBLE OPERATOR’S SEAT
DISASSEMBLE AND ASSEMBLE ARMREST ADJUSTING MECHANISM
REMOVE OPERATOR’S SEAT (WITH ARMREST CONTROL PANEL)
INSTALL OPERATOR’S SEAT
REMOVE AIR SUSPENSION SEAT ASSEMBLY
INSTALL AIR SUSPENSION SEAT ASSEMBLY
REMOVE AIR SUSPENSION SEAT SUSPENSION BOOT
INSTALL AIR SUSPENSION SEAT SUSPENSION BOOT
REMOVE AIR SUSPENSION SEAT SUSPENSION SCISSORS FRAME
INSTALL AIR SUSPENSION SEAT SUSPENSION SCISSORS FRAME
REMOVE AIR SUSPENSION SEAT UPPER SUSPENSION HOUSING
INSTALL AIR SUSPENSION SEAT UPPER SUSPENSION HOUSING
REMOVE AIR SUSPENSION SEAT LOWER SUSPENSION HOUSING
INSTALL AIR SUSPENSION SEAT LOWER SUSPENSION HOUSING
REMOVE AND INSTALL AIR SUSPENSION SEAT SUSPENSION BEARINGS/ROLLERS
DISASSEMBLE LOWER HOUSING
ASSEMBLE LOWER HOUSING
DISASSEMBLE UPPER HOUSING
ASSEMBLE UPPER HOUSING
REMOVE AIR SUSPENSION SEAT COMPRESSOR
INSTALL AIR SUSPENSION SEAT COMPRESSOR
REMOVE AIR SUSPENSION SEAT COMPRESSOR FILTER
INSTALL AIR SUSPENSION SEAT COMPRESSOR FILTER
REMOVE AIR SUSPENSION SEAT AIR SPRING
INSTALL AIR SUSPENSION SEAT AIR SPRING
REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS ADJUST CABLE
INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS ADJUST CABLE
REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS SHOCK
INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS SHOCK
REMOVE AIR SUSPENSION SEAT ISOLATOR LATCH ASSEMBLY
INSTALL AIR SUSPENSION SEAT ISOLATOR LATCH ASSEMBLY
REMOVE AIR SUSPENSION SEAT ISOLATOR SHOCK
INSTALL AIR SUSPENSION SEAT ISOLATOR SHOCK
REMOVE AIR SUSPENSION SEAT HEIGHT ADJUSTMENT SWITCH/VALVE
INSTALL AIR SUSPENSION SEAT HEIGHT ADJUST SWITCH/VALVE
REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS CONTROL KNOB
INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS CONTROL KNOB
REMOVE AIR SUSPENSION SEAT ISOLATOR KNOB
INSTALL AIR SUSPENSION SEAT ISOLATOR KNOB
CAB DOOR LATCH STRIKER
Feeder House Repair
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL FEEDER HOUSE
DISASSEMBLE AND ASSEMBLE FEEDER CONVEYOR
ADJUSTING FEEDER CONVEYOR CHAIN
ADJUSTING DRUM HEIGHT
REMOVE AND INSTALL FEEDER HOUSE RETURN FLOOR
MEASURE CONVEYOR CHAIN WEAR
CHECK CONVEYOR DRUM OUT-OF-ROUND
REDUCE CONVEYOR CHAIN WEAR
INSTALL FEEDER HOUSE FRONT WEAR PLATE
REMOVE AND INSTALL TOP SHAFT SUPPORTS
DISASSEMBLE AND ASSEMBLE FEED PLATE SUPPORT
SPECIFICATIONS
DISASSEMBLE AND ASSEMBLE FEEDER HOUSE CONVEYOR DRUM
OTHER MATERIAL
SPECIFICATIONS
DISASSEMBLE AND ASSEMBLE TOP CONVEYOR SHAFT (ROUND TOP SHAFT)
OTHER MATERIAL
SPECIFICATIONS
LOWER SHAFT, SHEAVES, REVERSER GEAR CASE, AND COUPLERS
DISASSEMBLE AND ASSEMBLE VARIABLE DRIVE COUNTERSHAFT
DISASSEMBLE REVERSER GEAR CASE
FEEDER HOUSE BACKSHAFT SPEED SENSOR
ASSEMBLE REVERSER GEARCASE
ADJUSTING REVERSER SHIFTER FORK AND CONTROL CABLE
DISASSEMBLE AND ASSEMBLE VARIABLE SPEED DRIVE TIGHTENER
DISASSEMBLE AND ASSEMBLE FIXED SPEED DRIVE TIGHTENER
DISASSEMBLE AND ASSEMBLE CONVEYOR DRIVE CHAIN, TIGHTENER AND GUIDES
ADJUST VARIABLE SPEED FEEDER HOUSE BELT—SIDEHILL COMBINE ONLY
ADJUSTING VARIABLE SPEED FEEDER HOUSE BELT
REPLACING VARIABLE SPEED FEEDER HOUSE BELT
AIR FLOW FEEDER HOUSE FAN
ADJUSTING FIXED SPEED FEEDER HOUSE BELT
REPLACING FIXED SPEED FEEDER HOUSE BELT
FEEDER HOUSE OIL COOLER
REMOVE AND INSTALL FEEDER HOUSE DUST SUPPRESSION
CONTOUR MASTER PLATFORM DRIVESHAFTS
FEEDER HOUSE DRIVE SHIELDS AND SAFETY STOP—CONTOUR MASTER
CONTOUR MASTER TILT CYLINDER HOSES AND FITTINGS
TILT CYLINDER
REMOVE CONTOUR MASTER TILT CYLINDER
INSTALL CONTOUR MASTER TILT CYLINDER
OTHER MATERIAL
SPECIFICATIONS
FEEDER HOUSE SHELL, WEAR PLATES AND SEAL LOCATION DRAWINGS
TILT BEAM AND CLOSURE PLATES LOCATION DRAWINGS
REMOVE/REPLACE FEEDER HOUSE CHAIN
REMOVE TILT FRAME
INSTALL TILT FRAME
TILT BEAM AND CLOSURE PLATES LOCATION DRAWINGS
REMOVE LOWER TILT BEAM
INSTALL LOWER TILT BEAM
LATERAL TILT LOCKOUT LOCATION DRAWING
INSTALL LATERAL TILT LOCKOUT
INSTALL DRIVESHAFT AND COUPLER LOCKOUT ADAPTER KIT—9410 AND 9510
INSTALL LOWER DRIVESHAFT AND COUPLER LOCKOUT ADAPTER KIT—9610
Separator
Grain Tank and Unloading System Repair
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REPLACE RASP BARS
STATIC BALANCE CYLINDER
REMOVE CYLINDER
INSTALL CYLINDER
REMOVE CONCAVE
INSTALL CONCAVE
LEVEL CONCAVE (RASP BAR)
LEVEL CONCAVE (SPIKE TOOTH)
REMOVE AND INSTALL CONCAVE INDICATOR
REMOVE AND INSTALL CONCAVE POSITION SENSOR
REMOVE AND INSTALL CONCAVE ADJUSTING MOTOR
ADJUST CONCAVE ADJUSTING MOTOR
DISASSEMBLE AND ASSEMBLE BEATER
REMOVE AND INSTALL BEATER SHAFT
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
CHECK CYLINDER DRIVE RUNOUT
REMOVE/INSTALL SINGLE SPEED EXTENDED RANGE CYLINDER DRIVE SHEAVE
REMOVE AND INSTALL DUAL-RANGE CYLINDER DRIVE GEARCASE
DISASSEMBLE AND ASSEMBLE DUAL-RANGE CYLINDER DRIVE GEARCASE
REMOVE AND INSTALL INTERMEDIATE CYLINDER DRIVE
REPAIR INTERMEDIATE CYLINDER DRIVE
REMOVE AND INSTALL INTERMEDIATE CYLINDER DRIVE SUPPORT
DISASSEMBLE AND ASSEMBLE INTERMEDIATE CYLINDER DRIVE UPPER SHEAVE
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
ALL WALKERS - TIMING PROCEDURE
STRAW WALKER WITH ACU-ZINC BEARINGS
REMOVE AND INSTALL REAR CRANKSHAFT (ZINC-ALLOY BEARINGS)
REMOVE AND INSTALL FRONT CRANKSHAFT (ZINC-ALLOY BEARINGS)
REMOVE AND INSTALL STRAW WALKER GEARCASE
DISASSEMBLE AND ASSEMBLE STRAW WALKER GEARCASE
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
WIDE SPREAD FINE CUT CHOPPER
FINE CUT STRAW CHOPPER
CHOPPER HOUSING AND KNIFE BANK
REMOVE STRAW CHOPPER
REMOVE AND REPLACE CHOPPER BLADES
REPLACE KNIFE SECTION
REMOVE BEARING
REMOVE AND INSTALL STRAW CHOPPER REAR DRIVE
REMOVE AND INSTALL STRAW CHOPPER FRONT DRIVE
DISASSEMBLE AND ASSEMBLE STRAW SPREADER
REMOVE AND INSTALL CHAFF SPREADER
DISASSEMBLE AND ASSEMBLE CHAFF SPREADER DUAL MOTOR TYPE
CHAFF SPREADER (DUAL MOTOR) HOSES AND LINES
REMOVE AND INSTALL CHAFF SPREADER PUMP
DISASSEMBLE CHAFF SPREADER PUMP
ASSEMBLE CHAFF SPREADER PUMP
REMOVE AND INSTALL CHAFF SPREADER CHECK VALVE
REMOVE AND INSTALL CHAFF SPREADER MOTOR
DISASSEMBLE AND ASSEMBLE CHAFF SPREADER FLOW CONTROL VALVE
POSITION CHAFF SPREADER VANES
SPECIFICATIONS
REMOVE SHOE SUPPLY AUGERS
INSTALL SHOE SUPPLY AUGERS
REMOVE SEPARATOR DRIVE JACKSHAFT
INSTALL SEPARATOR DRIVE JACKSHAFT
REMOVE AND INSTALL CLEANING FAN DRIVE
FAN DRIVE SPEED CONTROL
REMOVE CLEANING FAN
INSTALL CLEANING FANS
ADJUST FAN SPEED ACTUATOR
REPLACE BUSHINGS FOR CHAFFER/SIEVE/PRECLEANER
REMOVE CHAFFERS, SIEVE, AND FRAMES
INSTALL CHAFFERS, SIEVE, AND FRAMES
REMOVE AND INSTALL SHOE PITTMAN ARMS
DISASSEMBLE TAILINGS ELEVATOR AND AUGERS
ASSEMBLE TAILINGS ELEVATOR AND AUGERS
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
REMOVE AND INSTALL PRIMARY COUNTERSHAFT GEARCASE
DISASSEMBLE AND ASSEMBLE PRIMARY COUNTERSHAFT GEARCASE
SPECIFICATIONS
REMOVE HEADER ELECTROMAGNETIC CLUTCH
REPAIR HEADER ELECTROMAGNETIC CLUTCH
INSTALL HEADER ELECTROMAGNETIC CLUTCH
Engine Gearcase and Control Valve Repair
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIALS
SPECIFICATIONS
GENERAL INFORMATION
REMOVE AND INSTALL ENGINE GEARCASE
ENGINE GEARCASE SPECIFICATIONS
DISASSEMBLE AND ASSEMBLE SEPARATOR DRIVE WET CLUTCH
TORQUE SPECIFICATIONS
DISASSEMBLE AND ASSEMBLE HYDROSTATIC GEAR SET
SET GEAR POSITION
PRELOAD BEARINGS
DISASSEMBLE AND ASSEMBLE STRAW CHOPPER/UNLOADING SYSTEM
SET SEPARATOR GEAR POSITION
TORQUE SPECIFICATIONS
PRELOAD BEARINGS
DISASSEMBLE AND ASSEMBLE SEPARATOR DRIVE
PRELOAD SEPARATOR DRIVE BEARINGS
SET SEPARATOR DRIVE GEAR BACKLASH
DISASSEMBLE AND ASSEMBLE HYDROSTATIC PUMP DRIVE
PRELOAD HYDROSTATIC PUMP DRIVE BEARINGS
TORQUE SPECIFICATIONS
SET HYDROSTATIC PUMP DRIVE GEAR BACKLASH
DISASSEMBLE AND ASSEMBLE OIL SCREEN
DISASSEMBLE AND ASSEMBLE OIL TROUGH
DISASSEMBLE AND ASSEMBLE DIPSTICK TUBE
REMOVE AND INSTALL FILTER
REMOVE AND INSTALL PRESSURE REGULATING VALVE
DISASSEMBLE AND ASSEMBLE PRESSURE REGULATING VALVE
| Covered | |
| Models | 9410, 9510, 9610 |