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John Deere CTS II (SN: 675000-) Combines Diagnostic and Repair Manual (TM1752)

  • Brands: John Deere
  • Product Code: TM1752
  • Availability: In Stock
Illustrated factory Diagnostic and Repair Manual for John Deere Combines Models CTS II.

You need TM1701, 1702 Manuals for complete service information

This manual will assist you in diagnosing, troubleshooting, assembling, disassembling, and repairing for your combine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   CTS II (SN: 675000-)

Format: PDF, 444 pages
Language: English
Publication Date: 08 Dec 1997
Table of Contents:
   Introduction
      Foreword
   General
      RECOGNIZE SAFETY INFORMATION
      UNDERSTAND SIGNAL WORDS
      HANDLE FLUIDS SAFELY - AVOID FIRES
      PREVENT BATTERY EXPLOSIONS
      PREPARE FOR EMERGENCIES
      PREVENT ACID BURNS
      AVOID HIGH-PRESSURE FLUIDS
      PARK MACHINE SAFELY
      SUPPORT MACHINE PROPERLY
      WEAR PROTECTIVE CLOTHING
      WORK IN CLEAN AREA
      SERVICE MACHINES SAFELY
      WORK IN VENTILATED AREA
      ILLUMINATE WORK AREA SAFELY
      REPLACE SAFETY SIGNS
      USE PROPER LIFTING EQUIPMENT
      AVOID HEATING NEAR PRESSURIZED FLUID LINES
      REMOVE PAINT BEFORE WELDING OR HEATING
      USE PROPER TOOLS
      PRACTICE SAFE MAINTENANCE
      DISPOSE OF WASTE PROPERLY
      AVOID HARMFUL ASBESTOS DUST
      SERVICE TIRES SAFELY
      PROTECT AGAINST NOISE
      LIVE WITH SAFETY
      COMBINE IDENTIFICATION NUMBER
      ENGINE SERIAL NUMBER
      ENGINE GEARCASE
      HYDROSTATIC DRIVE UNIT PUMP
      HYDROSTATIC DRIVE UNIT MOTOR
      LEFT CAM LOBE FOUR-WHEEL DRIVE MOTOR
      RIGHT CAM LOBE FOUR-WHEEL DRIVE MOTOR
      TRANSMISSION
      SPECIFICATIONS
      DIMENSION REFERENCE POINTS
      DIMENSIONS
      METRIC BOLT AND CAP SCREW TORQUE VALUES
      UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
   Separator Repair
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      TINE SEPARATOR SYSTEM DIAGRAM (RICE COMBINE ILLUSTRATED)
      MOVE TINE SEPARATOR MODULE TO THE SERVICE POSITION
      MOVE TINE SEPARATOR MODULE TO THE WORKING POSITION
      SERATED BEATER DRIVE GEARBOX IDLER
      REMOVE SERATED BEATER DRIVE GEARBOX
      SERATED BEATER DRIVE GEARBOX
      DISASSEMBLE SERATED BEATER DRIVE GEARBOX
      ASSEMBLE SERATED BEATER DRIVE GEARBOX
      INSTALL SERATED BEATER DRIVE GEARBOX
      SERATED BEATER AND SHAFT
      REMOVE LEFT-HAND SERATED BEATER SHAFT BEARING
      INSTALL LEFT-HAND SERATED BEATER SHAFT BEARING
      REMOVE RIGHT-HAND SERATED BEATER SHAFT BEARING
      INSTALL RIGHT-HAND SERATED BEATER SHAFT BEARING
      REMOVE SERATED BEATER SHAFT
      INSTALL SERATED BEATER SHAFT
      REMOVE DUAL SPEED BEATER DRIVE SHEAVE
      INSTALL DUAL SPEED BEATER DRIVE SHEAVE
      REMOVE/INSTALL SERATED BEATER WINGS
      STRIPPER BEATER
      REMOVE STRIPPER BEATER DRIVE SHEAVE
      REMOVE AND INSTALL STRIPPER BEATER SHAFT
      REMOVE AND INSTALL STRIPPER BEATER
      INSTALL STRIPPER BEATER DRIVE SHEAVE
      SERATED BEATER COVER
      REMOVE SERATED BEATER COVER
      REMOVE STRIPPER BEATER COVER
      INSTALL STRIPPER BEATER COVER
      INSTALL SERATED BEATER COVER
      REMOVE MODULE FEED ASSEMBLY
      INSTALL MODULE FEED ASSEMBLY
      REMOVE SERATED BEATER LOWER COVERS
      INSTALL SERATED BEATER LOWER COVERS
      SPECIFICATIONS
      SHAKER PAN LOCATION DRAWING
      CHAFFER EXTENSION ELEMENT LOCATION DRAWING
      CHAFFER FRAME LOCATION DRAWING
      CHAFFER ELEMENT LOCATION DRAWING
      SIEVE FRAME LOCATION DRAWING
      SIEVE ELEMENT LOCATION DRAWING
      REMOVE CHAFFERS, SIEVE AND FRAMES
      PRECLEANING CHAFFER LOCATION DRAWING
      REPAIR CHAFFER, SIEVE AND PRECLEANER
      INSTALL CHAFFERS, SIEVE, AND FRAMES
      SPECIAL OR ESSENTIAL TOOLS
      SPECIFICATIONS
      REMOVE MODULE
      REPAIR MODULE
      TINE MODULE BACKBONE WEAROUT REPAIR
      MODULE FRAME AND COVERS
      MODULE REAR SHIELDS
      REMOVE FRONT FEED SECTION ASSEMBLY
      INSTALL FRONT FEED SECTION ASSEMBLY
      MODULE GRATE ASSEMBLY
      REMOVE SEPARATOR GRATES
      INSTALL SEPARATOR GRATES
      REPLACE GRATE FINGERBAR
      MODULE CRANK-OUT SYSTEM
      REMOVE MODULE CRANK-OUT SYSTEM
      INSTALL MODULE CRANK-OUT SYSTEM
      INSTALL MODULE
      SPECIAL OR ESSENTIAL TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      TINE SEPARATOR FRONT BEARINGS AND LUBE LINES
      TINE SEPARATOR TUBES
      REMOVE TINE SEPARATORS
      INSTALL TINE SEPARATORS
      REPAIR TINE SEPARATORS
      REPLACE TINE SEPARATOR DRIVE COUPLER
      REPLACE TINE SEPARATOR FLOW DIVIDERS
      REPLACE TINES
      REPLACE DISCHARGE PADDLES
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      SPECIFICATIONS
      ENGINE GEARBOX TO MODULE DRIVES
      DISASSEMBLE MODULE DRIVE
      ASSEMBLE MODULE DRIVE
      OTHER MATERIAL
      SPECIFICATIONS
      MODULE DRIVE GEARBOX, SHAFT AND COUPLING
      REMOVE MODULE DRIVE GEARBOX
      DISASSEMBLE AND REPAIR MODULE DRIVE GEARBOX
      ASSEMBLE MODULE DRIVE GEARBOX
      INSTALL MODULE DRIVE GEARBOX
      SERVICE EQUIPMENT AND TOOLS
      SPECIFICATIONS
      STRAW CHOPPER DRIVES
      REMOVE AND INSTALL STRAW CHOPPER
      STRAW SPREADER DRIVE
      REMOVE AND INSTALL CHAFF SPREADER PUMP
   Grain Tank and Unloading System Repair
      RAISE AND LOWER GRAIN TANK EXTENSIONS
   Electrical Diagnostics and Tests
      GENERAL INFORMATION
      ELECTRICAL SCHEMATIC SYMBOLS
      HOW TO USE ELECTRICAL DIAGNOSTICS
      BASIC INFORMATIONAL WARNINGS FOR VEHICLES EQUIPPED WITH COMPUTER CONTROLLED SYSTEMS
      ESSENTIAL TOOLS
      SEVEN BASIC STEPS
      ELECTRICAL SYSTEM VISUAL INSPECTION
      SCHEMATIC SECTION INFORMATION DESCRIPTION
      ELECTRICAL CONNECTOR HANDLING
      BASIC OPERATION
      CALIBRATION INFORMATION
      CALIBRATION SWITCH SETTINGS
      OPERATIONAL INFORMATION
      DETAILED DESCRIPTION
      UNLOAD AUGER ON (BLUE)
      LOW FUEL (YELLOW)
      PARK BRAKE ON (YELLOW)
      SEP DRIVE FILTER (YELLOW)
      SEP DRIVE TEMP (YELLOW)
      HYDRAULIC OIL TEMP (YELLOW)
      VOLTAGE (YELLOW)
      ENGINE AIR FILTER (YELLOW)
      GRAIN TANK FULL (BLUE)
      HYDRO CHARGE PRES (RED)
      SEP DRIVE PRES (RED)
      ENG TEMPERATURE (RED)
      ENGINE OIL PRESSURE (RED)
      STRAW CHOPPER (YELLOW)
      BEATER (YELLOW)
      AUGER CONVEYOR (YELLOW)
      GRAIN ELEVATOR (YELLOW)
      TAILINGS ELEVATOR (YELLOW)
      CYLINDER SPEED (YELLOW)
      ENGINE SPEED (YELLOW)
      COMPONENT LOCATION
      C201 - POWER DISTRIBUTION BOARD CONNECTOR J1
      C202 - POWER DISTRIBUTION BOARD CONNECTOR J2
      C215 - PARKING BRAKE POSITION SENSOR SWITCH CONNECTOR
      C225 - HYDRO CHARGE PRESSURE LOW SENSOR CONNECTOR
      C402 - L.H. MAIN/CAB CONNECTOR
      C404 - L.H. MAIN/CAB CONNECTOR
      C405 - R.H. MAIN/CAB CONNECTOR
      C509 - WARNING DISPLAY PANEL CONNECTOR J1
      C510 - WARNING DISPLAY PANEL CONNECTOR J2
      C601 - STEERING COLUMN/L.H. MAIN HARNESS CONNECTOR
      C603 - DUAL DISPLAY DIGITAL TACHOMETER CONNECTOR
      C701 - ENGINE/L.H. MAIN JUNCTION CONNECTOR
      C702 - ENGINE/R.H. MAIN JUNCTION CONNECTOR
      C704 - ENGINE COOLANT TEMP SWITCH CONNECTOR
      C705 - ENGINE GEARCASE OIL TEMP HI SWITCH CONNECTOR
      C706 - HYDRAULIC OIL TEMP HI SWITCH CONNECTOR
      C707 - DRIVE FILTER RESTRICTED SWITCH CONNECTOR
      C708 - SEP DRIVE LUBE PRESSURE LOW SWITCH CONNECTOR
      C709 - AIR FILTER RESTRICTED SWITCH CONNECTOR
      C712 - ENGINE OIL PRESSURE SWITCH CONNECTOR
      C801 - GRAIN TANK/L.H. MAIN JUNCTION CONNECTOR
      C803 - FULL TANK SENSOR - LEFT SIDE
      C804 - FULL TANK SENSOR - OPTIONAL RIGHT SIDE
      DIAGRAMS
      BRIEF DESCRIPTION
      BASIC OPERATION
      DETAILED DESCRIPTION
      COMPONENT LOCATION
      C210 - L.H. MAIN/R.H. MAIN JUNCTION CONNECTOR
      C211 - LOW SHAFT SPEED MONITOR (LSSM) TAILINGS SENSOR CONNECTOR
      C217 - LOW SHAFT SPEED MONITOR (LSSM) CONVEYOR AUGER SENSOR
      C218 - LOW SHAFT SPEED MONITOR (LSSM) CLEAN GRAIN SENSOR
      C224 - LOW SHAFT SPEED MONITOR (LSSM) WALKER SENSOR CONNECTOR
      C227 - LOW SHAFT SPEED MONITOR (LSSM) CHOPPER SENSOR CONNECTOR
      C228 - LOW SHAFT SPEED MONITOR (LSSM) CHOPPER SENSOR DISABLE CONNECTOR
      C229 - LOW SHAFT SPEED MONITOR (LSSM) BEATER SENSOR CONNECTOR
      C404 - L.H. MAIN/CAB CONNECTOR
      C509 - WARNING DISPLAY PANEL CONNECTOR J1
      C510 - WARNING DISPLAY PANEL CONNECTOR J2
      C701 - ENGINE/L.H. MAIN JUNCTION CONNECTOR
      C759 - REAR HOOD/L.H. MAIN JUNCTION CONNECTOR
      DIAGRAMS
      BRIEF DESCRIPTION
      BASIC OPERATION
      DETAILED DESCRIPTION
      COMPONENT LOCATION
      C128 - GREENSTAR MOISTURE METER CONNECTOR
      C210 - L.H. MAIN/R.H. MAIN JUNCTION CONNECTOR
      C211 - LOW SHAFT SPEED MONITOR (LSSM) TAILINGS SENSOR CONNECTOR
      C217 - LOW SHAFT SPEED MONITOR (LSSM) CONVEYOR AUGER SENSOR
      C218 - LOW SHAFT SPEED MONITOR (LSSM) CLEAN GRAIN SENSOR
      C224 - LOW SHAFT SPEED MONITOR (LSSM) WALKER SENSOR CONNECTOR
      C227 - LOW SHAFT SPEED MONITOR (LSSM) CHOPPER SENSOR CONNECTOR
      C228 - LOW SHAFT SPEED MONITOR (LSSM) CHOPPER SENSOR DISABLE CONNECTOR
      C404 - L.H. MAIN/CAB CONNECTOR
      C509 - WARNING DISPLAY PANEL CONNECTOR J1
      C510 - WARNING DISPLAY PANEL CONNECTOR J2
      C701 - ENGINE/L.H. MAIN JUNCTION CONNECTOR
      C759 - REAR HOOD/L.H. MAIN JUNCTION CONNECTOR
      DIAGRAMS
      BRIEF DESCRIPTION
      BASIC OPERATION
      DETAILED DESCRIPTION
      CONNECTOR LOCATION
      C106 - HARVESTRAK PRE-AMP OUTPUT CONNECTOR
      C112 - HARVESTRAK RIGHT SHOE SENSOR CONNECTOR
      C113 - HARVESTRAK RIGHT WALKER SENSOR CONNECTOR
      C114 - HARVESTRAK PRE-AMP INPUT CONNECTOR
      C120 - L.H. HARVESTRAK HARNESS CONNECTOR
      C121 - R.H. HARVESTRAK HARNESS CONNECTOR
      C235 - HARVESTRAK LEFT SHOE SENSOR CONNECTOR
      C236 - HARVESTRAK LEFT WALKER SENSOR CONNECTOR
      C402 - L.H. MAIN/CAB CONNECTOR
      C405 - R.H. MAIN/CAB CONNECTOR
      C501 - CAB MAIN/ARMREST CONNECTOR
      C511 - HARVESTRAK CONSOLE CONNECTOR
      C604 - CORNER POST GAUGES CONNECTOR
      C701 - ENGINE/L.H. MAIN JUNCTION CONNECTOR
      DIAGRAMS
      BRIEF DESCRIPTION
      BASIC OPERATION
      DETAILED DESCRIPTION
      CONNECTOR LOCATION
      C108 AND C109 - REAR HOOD RIGHT LIGHT CONNECTORS
      C110 AND C111 - REAR GRAIN TANK RIGHT LIGHT CONNECTORS
      C116 - RIGHT SIDE COMBINE ROAD TRANSPORT WARNING LIGHT CONNECTOR
      C124 - RIGHT REAR DISCHARGE LIGHT CONNECTOR
      C201 - POWER DISTRIBUTION BOARD CONNECTOR J1
      C202 - POWER DISTRIBUTION BOARD CONNECTOR J2
      C210 - L.H. MAIN/R.H. MAIN JUNCTION CONNECTOR
      C230 - LEFT REAR DISCHARGE LIGHT CONNECTOR
      C231 - LEFT REAR HOOD TAIL/BRAKE LIGHT CONNECTOR
      C232 - LEFT REAR HOOD SIDE MARKER LIGHT CONNECTOR
      C233 - LEFT REAR GRAIN TANK TAIL/TURN LIGHT CONNECTOR
      C234 - LEFT REAR GRAIN TANK SIDE MARKER LIGHT CONNECTOR
      C239 - LEFT SIDE COMBINE ROAD TRANSPORT WARNING LIGHT CONNECTOR
      C402 - L.H. MAIN/CAB CONNECTOR
      C404 - L.H. MAIN/CAB CONNECTOR
      C503 AND C504 - DOME LIGHT CONNECTORS
      C505 - LIGHT SWITCH CONNECTOR
      C506 - PANEL LIGHT DIMMER CONNECTOR
      C509 - WARNING DISPLAY PANEL CONNECTOR J1
      C601 - STEERING COLUMN/L.H. MAIN HARNESS CONNECTOR
      C603 - DUAL DISPLAY DIGITAL TACHOMETER CONNECTOR
      C604 - CORNER POST GAUGES CONNECTOR
      C605 THROUGH C610 - CAB HEADLIGHT CONNECTORS
      C614 - TURN SIGNAL SWITCH ASSEMBLY CONNECTOR (IN STEERING COLUMN)
      C615 AND C616 - TURN INDICATOR CONNECTORS
      C625 - HEADER FLOAT GAUGE CONNECTOR
      C759 - REAR HOOD/L.H. MAIN JUNCTION CONNECTOR
      C801 - GRAIN TANK/L.H. MAIN JUNCTION CONNECTOR
      C802 - UNLOADING AUGER SWING CONTROLLER ADAPTER JUMPER
      C805 - GRAIN TANK LIGHT CONNECTOR
      C806 - UNLOADING AUGER TUBE LIGHT INTERMEDIATE CONNECTOR
      C807 - LEFT SIDE FINDER LAMP CONNECTOR
      C808 - RIGHT SIDE FINDER LAMP CONNECTOR
      C809 AND C810 - GRAIN TANK FRONT LEFT LAMP CONNECTORS
      C811 AND C812 - GRAIN TANK FRONT RIGHT LAMP CONNECTORS
      C814 - UNLOADING AUGER TUBE LIGHT CONNECTOR
      C901 - HEADER/L.H. MAIN HARNESS CONNECTOR
      C904 - HEADER ROAD TRANSPORT LEFT WARNING LIGHT CONNECTOR
      C905 - HEADER ROAD TRANSPORT RIGHT WARNING LIGHT CONNECTOR
      C917 - RIGHT HEADER STUBBLE LIGHT CONNECTOR
      C919 - LEFT HEADER STUBBLE LIGHT CONNECTOR
      C920 - CORN HEAD DECK PLATES POSITION INDICATOR LIGHT
      LIGHTING SYSTEM OPERATION
      DIAGRAMS
      SCHEMATIC - DOME LAMP
      SCHEMATIC - WARNING LAMPS
      SCHEMATIC - ROAD LAMPS (CAB)
      SCHEMATIC - ROAD LAMPS (OTHER THAN CAB)
      SCHEMATIC - STUBBLE LAMPS
      SCHEMATIC - INSTRUMENT LAMPS
      SCHEMATIC - FIELD LAMPS
      SCHEMATIC - REAR LAMPS
      SCHEMATIC - TURN LAMPS
      SCHEMATIC - SIDE FINDER LAMPS
      CTS II Combine Repair, Diagnosis and Test
      TM1752 (08DEC97)
Covered
Models CTS II
Tags: CTS II